VW Polo manuals

Volkswagen Polo Service & Repair Manual: Two-Part HS Wet-in-Wet Filler

Definition:
Two-Part HS Wet-in-Wet Filler -LVM 013 008 A4-, light gray
Two-Part HS Wet-in-Wet Filler -LVM 013 905 A4-, black
Edition 03/2015
Product Description
The two-part HS wet-in-wet filler (light gray) is a high-quality, VOC compliant, two-part HS wet-in-wet acrylic resin-based filler.
Properties:
Excellent processing properties
Long pot life
Flows well
Quick processing and reworking
For economical application in wet-in-wet processes, especially use with water-based paint.
Very good stability under load
Application Instructions
Base Surface
Suitable base surfaces:
sheet steel that has been cleaned, sanded and primed with Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM 044 007/171 A2-, galvanized/electrolytically zinced sheet steel or soft aluminum
Fine or non-sanded, thoroughly cleaned, original factory primer.
Thoroughly sanded factory paint or old paint
Surfaces prepared with two-part polyester products and then sanded very fine.
Cleaned and sanded UP-GF surfaces, free of separating agents
   
Pre-treatment of base surfaces:
–  Carefully clean using Silicone Remover -LVM 020 000 A5- or Silicone Remover, Long -LVM 020 100 A5-.
 

Two-Part HS Wet-in-Wet Filler

–  Then, sand.
 

Two-Part HS Wet-in-Wet Filler

–  Use a suitable cleaning agent before reworking to ensure a clean and residue-free surface.
 

Two-Part HS Wet-in-Wet Filler

Wet-in-wet process
Mixture ratio:
–  5:1 by volume with:
Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5-
Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052 A3-
Two-Part VHS Hardener, Extra Long -LHA 009 053 A2-
 

Two-Part HS Wet-in-Wet Filler

Mixture ratio:
–  3:1 by volume with:
Two-Part HS Hardener, Short -LHA 021 004 A3-
Two-Part HS Hardener -LHA 009 041 A3-
Two-Part HS Hardener, Long -LHA 009 047 A3-
Two-Part HS Hardener, Extra Long -LHA 009 048 A3-
For Elastification. Refer to → Anchor.
 

Two-Part HS Wet-in-Wet Filler

Processing time/pot life:
–  Ready to spray 90 to 120 minutes at +20 °C (68 °F) (depending on the hardener used).
Thinner:
Two-Part Thinner -LVE 009 001 A5-
Two-Part Thinner, Special -LVM 009 200 A2/A5-
 

Two-Part HS Wet-in-Wet Filler

Application type “coat”
 

Two-Part HS Wet-in-Wet Filler

–  Processing viscosity 4 mm for +20 °C (68 °F), German Industry Standardization 53211
 

Two-Part HS Wet-in-Wet Filler

Processing viscosity 4 mm gravity feed spraygun “Compliant” and “HVLP” is the mixed viscosity.
–  Use a measuring stick to mix when pouring in the hardener.
 

Two-Part HS Wet-in-Wet Filler

–  Set spray nozzle (see manufacturer's information): “Compliant” 1.3 to 1.4 mm.
–  Set spray nozzle (see manufacturer's information): “HVLP” 1.3 to 1.4 mm.
–  Set spray pressure (see manufacturer's information): “Compliant” to 1.5 to 2.0 bar.
–  Set atomizing pressure (see manufacturer's information): “HVLP” 0.7 bar.
 

Two-Part HS Wet-in-Wet Filler

–  1 to 2 spray applications are required to get the recommended dry layer thickness of 25 to 30 µm.
 

Two-Part HS Wet-in-Wet Filler

The drying time before continuing work is 15-20 minutes at +20 °C (68 °F)room temperature (maximum 8 hours before applying the top coat).
 

Two-Part HS Wet-in-Wet Filler

Reworking
Can be painted over with:
Water-based base paint and two-part HS clear coat
Two-Part HS Top Coat
Special Instructions
Elastification for rigid and semi-rigid plastics:
The base material must first be mixed with 15 % Two-Part Elastic Additive -ALZ 011 001-. 3:1 mixture ratio for VHS hardeners with 20% thinner, 2:1 mixture ratio for HS hardeners with 20 % thinner.
  Note
The drying time before applying the base paint or two-part top coat increases to 30 to 45 minutes.
 

Two-Part HS Wet-in-Wet Filler

Personal Protective Equipment:
Note the safety data sheets
Wear the personal protective equipment during application
Characteristics
 

Two-Part HS Wet-in-Wet Filler

Flashpoint: above +23 °C (73.4 °F)
VOC value: 2004/42/IIB(c)(540)540 The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 540 g/L volatile organic compounds. The VOC value of this product in ready-to-use form is a maximum of 540 g/L.
 
     
Storage
The guaranteed shelf life is 24 months from production date. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).
 

Two-Part HS Wet-in-Wet Filler

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