VW Polo manuals

Volkswagen Polo Service & Repair Manual: Two-Part Synthetic Adhesion Filler

Definition:
Two-Part Synthetic Adhesion Filler -LKF 696 009 A2-, white
Two-Part Synthetic Adhesion Filler -LKF 696 040 A2-, black
Edition 08/2013
Product Description
The two-part synthetic adhesion filler is a high-quality two-part primer filler for plastic parts.
Properties:
Adhesion on all standard vehicle plastic parts
Can be used wet-in-wet
Efficient coating system
Easy to handle
Very long processing time
Application Instructions
Base Surface
Suitable base surfaces:
All standard plastic parts used on car exteriors
PP, PP/EPDM, ABS, SAN, PC, PA, PUR-RIM, R-TPU, TPO, PBTP, PVC
PUR, PUR soft foam
UP-GF
   
Pre-treatment of base surfaces:
The base surface must be free of separating agents.
Before cleaning plastic parts, temper them for 60 minutes at +60 ℃ (140 °F) to “sweat out” the separating agents.
–  Clean using Antistatic Plastic Cleaner -LVM 001 001 A2- or a milder Silicone Remover, Long -LVM 020 100 A5-.
  Note
The effort needed for cleaning depends on the type and quantity of the separating agent used. We recommend using a sanding pad to help cleaning
Let the thinner evaporate (for example, air-drying overnight at room temperature or 30-40 minutes at +60 ℃ (140°F)).
 

Two-Part Synthetic Adhesion Filler

–  Before applying the adhesive filler, lightly clean again using Antistatic Plastic Cleaner -LVM 001 001 A2- or Silicone Remover, Long -LVM 020 100 A5- (antistatic effect).
 

Two-Part Synthetic Adhesion Filler

Processing
Thinner:
–  Do not add any thinner!
Mixture ratio:
–  1:1 by volume with Two-Part Adhesive Filler Hardener -LHA 005 000 A2-.
 

Two-Part Synthetic Adhesion Filler

Processing time/pot life:
–  Adjustment for spraying 7 to 9 hours at +20 °C (68 °F)
  Note
Do not add any thinner! The material can be sprayed after adding the hardener.
 

Two-Part Synthetic Adhesion Filler

Application type “coat”
 

Two-Part Synthetic Adhesion Filler

–  Processing viscosity 4 mm for +20 °C (68 °F), German Industry Standardization 53211
Processing viscosity 4 mm gravity feed spraygun “Compliant” and “HVLP”:
DIN 4 mm: 16 to 18 seconds
ISO 4 mm: 37 to 45 seconds.
 

Two-Part Synthetic Adhesion Filler

–  Set spray nozzle (see manufacturer's information): “Compliant” 1.3 to 1.4 mm.
–  Set spray nozzle (see manufacturer's information): “HVLP” 1.4 to 1.5 mm.
–  Set spray pressure (see manufacturer's information): “Compliant” to 2.0 to 2.5 bar.
–  Set atomizing pressure (see manufacturer's information): “HVLP” 0.7 bar.
 

Two-Part Synthetic Adhesion Filler

–  Apply an application (apply a thin application and then a normal application after that).
–  The recommended dry layer thickness is between 25 and 30 µm.
 

Two-Part Synthetic Adhesion Filler

Drying
Air dry at +20 °C (68 °F) room temperature, can be sprayed over after 15 to 20 minutes
 

Two-Part Synthetic Adhesion Filler

Reworking
 

Two-Part Synthetic Adhesion Filler

After a ventilation time of 15 to 20 minutes (up to a maximum of 24 hours), spray on a suitable top coat wet-in-wet at +20 °C (68 °F).
  Note
If needed, the two-part plastic adhesive filler can be lightly sanded with P 800-1000 grit wet sandpaper after drying for 30 minutes (at +60 °C (140 °F) object temperature) or after two hours (+20 °C (68 °F) room temperature).
Any faults in the base surface can be filled in with Two-Part Fine Filling Paste -LSP 784 002 A2- after the two-part plastic adhesive filler has dried.
Filler patches must be insulated with two-part synthetic adhesion filler before applying the top coat.
Afterwards, can be painted over with:
Water-based base paint and two-part HS clear coat
Two-Part HS Top Coat
  WARNING
Painted plastic parts may not be cleaned with a high-pressure cleaner before 6 weeks have passed. The minimum distance between the nozzle and the object is 30 cm.
 

Two-Part Synthetic Adhesion Filler

Personal Protective Equipment:
Note the safety data sheets
Wear the personal protective equipment during application
Characteristics
 

Two-Part Synthetic Adhesion Filler

Delivery Viscosity Two-Part Adhesive Filler Hardener 11 seconds
Two-Part Synthetic Adhesion Filler 100 seconds
Flashpoint: above +23 °C (73.4 °F)
 
     
Storage
The guaranteed shelf life is 24 months from production date. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).
 

Two-Part Synthetic Adhesion Filler

Storage Conditions
The prescribed storage temperature for the two-part synthetic adhesion filler is +20 °C (68 °F).
The prescribed storage temperature for the two-part adhesive filler hardener is +20 °C (68 °F) (not to fall below +5 °C (41 °F)). If exposed to frost, the hardener should be rewarmed to +20 °C (68 °F). Now it is suitable for use.
 

Two-Part Synthetic Adhesion Filler

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