VW Polo manuals

Volkswagen Polo Service & Repair Manual: Two-Part HS Performance Filler

Definition:
Two-Part HS Performance Filler -LVM 014 100 A4-, white
Two-Part HS Performance Filler -LVM 014 173 A4-, dark gray
Two-Part HS Performance Filler -LVM 014 190 A4-, anthracite
Edition 07/2013
Product Description
These two-part performance fillers are high-quality two-part HS acrylic-resin-based fillers.
Properties:
Dries quickly
Very good spray mist characteristics
Great stability under load
Sands very well
High solid content provides a high yield
Application Instructions
Base Surface
Suitable base surfaces:
Sheet steel that has been cleaned, sanded and primed with Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM 044 007/171 A2-, galvanized/electrolytically zinced sheet steel or soft aluminum
Fine or non-sanded, thoroughly cleaned, original factory primer.
Sanded factory paint or old paint (except TPA)
Surfaces prepared with two-part polyester products and then sanded very fine.
Cleaned and sanded UP-GF surfaces, free of separating agents
   
Pre-treatment of base surfaces:
–  Carefully clean using Silicone Remover -LVM 020 000 A5- or Silicone Remover, Long -LVM 020 100 A5-.
 

Two-Part HS Performance Filler

–  Then, sand.
 

Two-Part HS Performance Filler

–  Use a suitable cleaning agent before reworking to ensure a clean and residue-free surface.
  Note
Stirring the Two-Part HS Performance Filler -LVM 014 ...- in the mixer is recommended.
 

Two-Part HS Performance Filler

Processing
Mixture ratio:
–  5:1 by volume with:
Two-Part VHS Performance Hardener -LVM 009 038 A2-
Two-Part VHS Performance Hardener, Long -LVM 009 039 A2-
(for very high technological resistance)
  Note
Measuring by weight is possible with the Wizard Plus.
Please observe the country-specific explosion protection regulations.
For Elastification. Refer to → Anchor.
 

Two-Part HS Performance Filler

Processing time/pot life:
–  Ready to spray 45 to 75 minutes at +20 °C (68 °F) (depending on the hardener and thinner used)
Thinner:
Two-Part Thinner -LVE 009 001 A5-
Two-Part Thinner, Long -LVM 009 300 A2-
Two-Part Thinner, Plus -LHA 014 000 A5-
Two-Part Thinner, Special -LVM 009 200 A2/A5-
 

Two-Part HS Performance Filler

Application type “coat”
 

Two-Part HS Performance Filler

–  Processing viscosity 4 mm for +20 °C (68 °F) German Industry Standardization 53211
Processing viscosity 4 mm gravity feed spraygun “Compliant” and “HVLP” is the mixed viscosity.
 

Two-Part HS Performance Filler

Adding 10 to 15 % VHS performance hardener at +20 °C (68 °F) material temperature.
–  Use a measuring stick to mix when pouring in the hardener.
 

Two-Part HS Performance Filler

–  Set spray nozzle (see manufacturer's information): “Compliant” 1.4 to 1.8 mm.
–  Set spray nozzle (see manufacturer's information): “HVLP” 1.7 to 1.9 mm.
–  Set spray pressure (see manufacturer's information): “Compliant” to 1.5 to 2.0 bar.
–  Set atomizing pressure (see manufacturer's information): “HVLP” 0.7 bar.
 

Two-Part HS Performance Filler

–  One to three spray applications (with intermediate drying time) are required to get the recommended dry layer thickness of between 60 and 250 µm.
 

Two-Part HS Performance Filler

Drying
The material can be sanded after 2 to 3 hours (layer thickness of 60 to 150 µm after air drying at +20 °C (68 °F) room temperature).
If the applied layer thickness is between 150 and 250 µm, the material should be allowed to dry over night and then sanded.
 

Two-Part HS Performance Filler

Final drying time with forced drying is a minimum of 5 to 15 minutes.
 

Two-Part HS Performance Filler

Forced drying at +60 °C (140 °F) object temperature for 15 to 20 minutes for a layer thickness of between 60 and 150 µm; 20 to 25 minutes for a layer thickness of between 150 and 250 µm
 

Two-Part HS Performance Filler

Final drying time for IR drying is a minimum of 5 to 10 minutes.
 

Two-Part HS Performance Filler

When IR drying (depending on layer thickness), use the short-wave radiator for 10 minutes (of these, dry for 2 minutes at 50 % power and 8 minutes at 100 % power)
 

Two-Part HS Performance Filler

Further Processing
–  Dry-sand with rotary sander and dust extraction. P500-600 grit sandpaper
 

Two-Part HS Performance Filler

–  Wet-sand with P800-1000 grit sandpaper
 

Two-Part HS Performance Filler

Reworking
Can be painted over with:
Water-based base paint and two-part HS clear coat
Two-Part HS Top Coat
 

Two-Part HS Performance Filler

Special Instructions
Elastification for rigid and semi-rigid plastics:
The base material must first be mixed with 15 % Elastic Additive -ALZ 011 001-. 4:1 mixing ratio for VHS performance hardeners and 10 % thinner.
Any faults in the base surface can be filled with two-part polyester filling paste. After drying and intermediate sanding, insulate the filler patches with two-part VHS performance filler.
The best insulating effect, even with critical surfaces, is achieved with a medium layer of 80 to 120 µm in 2 spray passes, with air-drying overnight, or oven or IR drying. With critical surfaces, fine preparation is required and the parts must be evenly filled.
The Two-Part HS Vario Filler -LGF 786 004 A4- (gray) is recommended for insulating thermoplastic coatings.
When air drying, a minimum of +15 °C (59 °F) is recommended.
 

Two-Part HS Performance Filler

Personal Protective Equipment:
Note the safety data sheets
Wear the personal protective equipment during application
Characteristics
 

Two-Part HS Performance Filler

Delivery Viscosity Thixotropic
Flashpoint: above 23 °C (73.4 °F)
VOC value: 2004/42/IIB(c)(540)540 The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 540 g/L volatile organic compounds. The VOC value of this product in ready-to-use form is a maximum of 540 g/L.
 
     
Storage
The guaranteed shelf life is:
24 months from date of manufacture for Two-Part HS Performance Filler -LVM 014 ...-.
12 months from date of manufacture for Two-Part VHS Performance Hardener -LVM 009 038 A2-.
36 months from date of manufacture for Two-Part VHS Performance Hardener, Long -LVM 009 039 A2-.
Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).
 

Two-Part HS Performance Filler

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