Volkswagen Polo Service & Repair Manual: Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

Note

The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present.

The additional corrosion protection seal will prevent “chafe marks” in the fender wheel housing liner.

–	Apply filler to the interior and exterior areas of the fender.

–	Once the filler has dried, apply and spread the Sealing Material -D 511 500 A2- in the wheel housing liner contact area (fender seam).

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

a -

20 mm

Height of the seal

b -

10 mm

Width of the seal

Note

The dimension -b- can vary, because the fender has different folded edge widths. Note that the entire folded edge is always sealed.

Before installing, the inner sides of the wheel housing and the fillet plate are to be sealed with cavity sealant.

Product Information:

Refer to → Chapter „Preservation“.

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper. ...

Fold Corrosion Servicing Notes

Corrosion on the Fold Edges, for Instance on the Hood, Door or also the Rear Lid – Remove the corroded areas with → Ch ...

Other materials:

Overview of the driver side
Fig. 5 Overview of the driver side (left-hand drive vehicles) Fig. 6 Overview of the driver side (right-hand drive vehicles) Key for and : Vent , Lever for: Main beam headlights Headlight flasher Turn signal Parking lig ...

Wear Spots
A wear spot is a flat spot on the tread of the tires that can be caused by extreme braking maneuvers on subsurface such as asphalt. At the same time a tire during the braking maneuver is rubbed at selective points which ...

Tyre damage
First read and observe the introductory information and safety warningsDamage to tyres and rims is often not readily visible. Any unusual vibrations or signs that the car is pulling to one side may indicate that one of the tyres is damaged . Reduce your speed immediately if you suspect th ...