VW Polo manuals

Volkswagen Polo Service & Repair Manual: Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

  Note
The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present.
The additional corrosion protection seal will prevent “chafe marks” in the fender wheel housing liner.
–  Apply filler to the interior and exterior areas of the fender.
–  Once the filler has dried, apply and spread the Sealing Material -D 511 500 A2- in the wheel housing liner contact area (fender seam).

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

a -  20 mm
Height of the seal
b -  10 mm
Width of the seal
  Note
The dimension -b- can vary, because the fender has different folded edge widths. Note that the entire folded edge is always sealed.
Before installing, the inner sides of the wheel housing and the fillet plate are to be sealed with cavity sealant.
Product Information:
Refer to → Chapter „Preservation“.
   
Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs
 Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.   ...

Fold Corrosion Servicing Notes
Corrosion on the Fold Edges, for Instance on the Hood, Door or also the Rear Lid –  Remove the corroded areas with → Ch ...

Other materials:

Battery General Information
  WARNING Risk of injury. Follow all Warnings and Safety Precautions. Refer to → Chapter „Warnings and Safety Precautions“.   Caution ...

Oxygen Sensor Unit Protective Pipes
  Note In addition to using the part number, the protective pipe can also be used for identification. Version D1, 6 openings, 3.5 mm each     Only used with the 4-pin oxygen sen ...

4-Pin Heated Oxygen Sensor (HO2S), Removing and Installing
  Note Do not repair the heated oxygen sensor wires. Repairing may result in malfunctions. Use the faulty sensor as a guide for installing all of the accompanying attachments, cable ties or marking bands. ...

© 2016-2026 Copyright www.vwpolo.net