Volkswagen Polo Service & Repair Manual: Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

Note

The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present.

The additional corrosion protection seal will prevent “chafe marks” in the fender wheel housing liner.

–	Apply filler to the interior and exterior areas of the fender.

–	Once the filler has dried, apply and spread the Sealing Material -D 511 500 A2- in the wheel housing liner contact area (fender seam).

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

a -

20 mm

Height of the seal

b -

10 mm

Width of the seal

Note

The dimension -b- can vary, because the fender has different folded edge widths. Note that the entire folded edge is always sealed.

Before installing, the inner sides of the wheel housing and the fillet plate are to be sealed with cavity sealant.

Product Information:

Refer to → Chapter „Preservation“.

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper. ...

Fold Corrosion Servicing Notes

Corrosion on the Fold Edges, for Instance on the Hood, Door or also the Rear Lid – Remove the corroded areas with → Ch ...

Other materials:

Introduction
The purpose of this Repair Manual is to provide foremen and mechanics with the basic knowledge needed to ensure expert working. Note Expert knowledge is achieved by one who has taken part successfully in instructiona ...

Frequently asked questions
If you suspect that there is a fault in the vehicle or if your vehicle has been damaged, read and observe the following information before contacting a Volkswagen dealership or qualified workshop. You may also find useful information in the index under the headings Things to note or Checklist. ...

After changing a wheel
First read and observe the introductory information and safety warnings Clean the tools as necessary and place them back in the toolbox in the luggage compartment . Stow the spare wheel, temporary spare wheel or the removed wheel safely in the luggage compartment. The tight ...