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Volkswagen Polo Service & Repair Manual: Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

  Note
The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present.
The additional corrosion protection seal will prevent “chafe marks” in the fender wheel housing liner.
–  Apply filler to the interior and exterior areas of the fender.
–  Once the filler has dried, apply and spread the Sealing Material -D 511 500 A2- in the wheel housing liner contact area (fender seam).

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

a -  20 mm
Height of the seal
b -  10 mm
Width of the seal
  Note
The dimension -b- can vary, because the fender has different folded edge widths. Note that the entire folded edge is always sealed.
Before installing, the inner sides of the wheel housing and the fillet plate are to be sealed with cavity sealant.
Product Information:
Refer to → Chapter „Preservation“.
   
Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs
 Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.   ...

Fold Corrosion Servicing Notes
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Other materials:

O-Ring
  Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the system. Only use tools and materials approved by the manufactu ...

Checklist
To ensure your own safety and that of your passengers, observe the following actions in the specified order : Stop the vehicle at a safe distance away from moving traffic and on a suitable surface . Switch on the hazard warning lights using the button . Apply the handbrake ...

Tread depth and wear indicators
Fig. 147 Tyre tread: wear indicators First read and observe the introductory information and safety warningsTread depth Difficult driving situations demand the deepest possible tread depth for the tyres and the same tread depth for the tyres on the front and rear axles. This applies in pa ...

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