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Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

 Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.
 

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

–  Dry sand the roof pillar adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.
  Note
Prime the sanded-through areas outside of the body adhesive -item 6- → Item with Two-Part Wash Primer - LHV 043 000 A2- and then fill with Two-Part HS Performance Filler.
–  Clean the adhesion area with Silicone Remover.
–  Replace the roof. Refer to → Body Exterior; Rep. Gr.51.
 

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

1 -  Two-Part Window Adhesive
2 -  Roof
3 -  Glass/Paint Primer
4 -  Two-Part Body Adhesive
5 -  Roof Pillar/Side Panel
6 -  Sanded-Down Bare Metal Area
Repair Instructions for the Underbody and Stone Chip Protection
  Note The underbody and stone chip protection structure must be restored back to its original layer strength and appearance during a repair. ...

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area
  Note The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present. The additional ...

Other materials:

Flushing Not Necessary
  Note For vehicles with an electrically-driven A/C compressor, de-energize the high voltage system before removing the A/C compressor. Refer to → Electrical System Hybrid; Rep. Gr.93. –  Dischar ...

Crimping Pliers with Insert
The Crimping Pliers without Insert -VAS1978/1- with Crimping Pliers - Insert 2 -VAS1978/2- is a component of the Wiring Harness Repair Set -VAS1978- and is used to crimp the connector during the wiring harness repair.   ...

One-Part Wash Primer
Definition: One-Part Wash Primer -LLS MAX 106 M2-, light gray One-Part Wash Primer -LLS MAX 107 M2-, dark gray Edition 03/2013 Product Description The ...

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