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Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

 Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.
 

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

–  Dry sand the roof pillar adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.
  Note
Prime the sanded-through areas outside of the body adhesive -item 6- → Item with Two-Part Wash Primer - LHV 043 000 A2- and then fill with Two-Part HS Performance Filler.
–  Clean the adhesion area with Silicone Remover.
–  Replace the roof. Refer to → Body Exterior; Rep. Gr.51.
 

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

1 -  Two-Part Window Adhesive
2 -  Roof
3 -  Glass/Paint Primer
4 -  Two-Part Body Adhesive
5 -  Roof Pillar/Side Panel
6 -  Sanded-Down Bare Metal Area
Repair Instructions for the Underbody and Stone Chip Protection
  Note The underbody and stone chip protection structure must be restored back to its original layer strength and appearance during a repair. ...

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area
  Note The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present. The additional ...

Other materials:

Two-Part Clear Coat
Definition: Two-Part Clear Coat -LLS MAX 210- Edition 12/2010 Product Description The Two-Part Clear Coat - LLS MAX 210- is a high-gloss two-component clear coat for long-las ...

Evacuating and Charging Valve, High Pressure Side
Special tools and workshop equipment required Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench 1783 - 1/4" Drive Ratchet -VAS6234-   WARNING There is a dan ...

Filling the tank with petrol or diesel
Fig. 130 In the right-hand side of the vehicle at the rear: tank flap open Fig. 131 Open tank flap with tank cap attached to the holder First read and observe the introductory information and safety warnings Switch off the engine, ignition and the mobile telephone before filling the ta ...

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