Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

–	Dry sand the roof pillar adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.

Note

Prime the sanded-through areas outside of the body adhesive -item 6- → Item with Two-Part Wash Primer - LHV 043 000 A2- and then fill with Two-Part HS Performance Filler.

–	Clean the adhesion area with Silicone Remover.

–	Replace the roof. Refer to → Body Exterior; Rep. Gr.51.

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

1 -	Two-Part Window Adhesive

2 -

Roof

3 -	Glass/Paint Primer

4 -	Two-Part Body Adhesive

5 -	Roof Pillar/Side Panel

6 -	Sanded-Down Bare Metal Area

Repair Instructions for the Underbody and Stone Chip Protection

Note The underbody and stone chip protection structure must be restored back to its original layer strength and appearance during a repair. ...

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

Note The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present. The additional ...

Other materials:

Instrument overview
Fig. 10 Instrument cluster in the dash panel: type 1 Fig. 11 Instrument cluster in the dash panel: type 2 First read and observe the introductory information and safety warnings Descriptions of the instruments or : Rev. counter (running engine speed in revolutions x 1,000 per mi ...

Odor from Evaporator or Heat Exchanger?
Fishy smell – From leak at cooling system of engine or of A/C system heater core. Note If the fishy smell gets weaker when the temperature is set to “cold” and stronger when i ...

Introduction
This chapter contains information on the following subjects: → Information stickers and plates → Using the vehicle in other countries and continents → Radio reception and aerials → Volkswagen repair information → Declaration of conformity → ...