Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs
Dry sand the cataphoretic primer on the roof adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
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– |
Dry sand the roof pillar adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
Note
Prime the sanded-through areas outside of the body adhesive
-item 6-
→ Item with Two-Part Wash Primer - LHV 043 000 A2-
and then fill with Two-Part HS Performance Filler. |
– |
Clean the adhesion area with Silicone Remover. |
– |
Replace the roof. Refer to
→ Body Exterior; Rep. Gr.51. |
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1 - |
Two-Part Window Adhesive |
4 - |
Two-Part Body Adhesive |
5 - |
Roof Pillar/Side Panel |
6 - |
Sanded-Down Bare Metal Area |
Note
The underbody and stone chip protection structure must be
restored back to its original layer strength and appearance
during a repair.
...
Note
The corrosion protection in the fender seam must be applied on all
replacement parts, on which the attached seal is not already present.
The additional ...
Other materials:
Pedals
Fig. 108 Pedals in vehicles with a manual
gearbox: ① accelerator, ② brake pedal, ③ clutch pedal
Fig. 109 Pedals in vehicles with an automatic
gearbox: ① accelerator, ② brake pedal
First read and observe the introductory information
and safety warnings The operation and freedom ...
A/C System and Refrigerant R134a Safety Precautions
A/C Service Station -VAS6007A- (and further or current A/C
Service Station)
Refer to the Workshop Equipment Catalog.
WARNING
It is recommended to have an eye-flushing bot ...
Refrigerant Circuit, General Precautions
Follow the instructions for the workplace. They should be
displayed in the workplace.
Ensure absolute cleanliness when working.
Wear work clothing, safety goggles and gloves when working
with refrigerant and ...
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