Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs
| Dry sand the cataphoretic primer on the roof adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
|
|
|
| – |
Dry sand the roof pillar adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
 Note
| Prime the sanded-through areas outside of the body adhesive
-item 6-
→ Item with Two-Part Wash Primer - LHV 043 000 A2-
and then fill with Two-Part HS Performance Filler. |
| – |
Clean the adhesion area with Silicone Remover. |
| – |
Replace the roof. Refer to
→ Body Exterior; Rep. Gr.51. |
|
|
|
| 1 - |
Two-Part Window Adhesive |
| 4 - |
Two-Part Body Adhesive |
| 5 - |
Roof Pillar/Side Panel |
| 6 - |
Sanded-Down Bare Metal Area |
Note
The underbody and stone chip protection structure must be
restored back to its original layer strength and appearance
during a repair.
...
Note
The corrosion protection in the fender seam must be applied on all
replacement parts, on which the attached seal is not already present.
The additional ...
Other materials:
Sprayable Sealant
Definition:
Sprayable Sealant -D 476 KD1 M2-, gray
Sprayable Sealant -D 476 KD2 M2-, black
Edition 08/2012
Product Description
Sprayable Sealant -D 476 ...
Introduction
This chapter contains information on the following subjects:
→ Stowage
→ Contents
Observe any country-specific legislation when securing your vehicle in the
event of a breakdown.
Additional information and warnings:
Preparation for working in the engine compartment
...
Increasing Temperature Due To Low Tire Pressure
The diagram shows the temperature behavior of a tire at
speed of 180 km/h (111.84 mph).
A -
Normal range: when maintaining the specified tire pressure,
the temperature remains stable.
B -
...
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Repair Instructions for the Underbody and Stone Chip Protection
Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area