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Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

 Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.
 

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

–  Dry sand the roof pillar adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.
  Note
Prime the sanded-through areas outside of the body adhesive -item 6- → Item with Two-Part Wash Primer - LHV 043 000 A2- and then fill with Two-Part HS Performance Filler.
–  Clean the adhesion area with Silicone Remover.
–  Replace the roof. Refer to → Body Exterior; Rep. Gr.51.
 

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

1 -  Two-Part Window Adhesive
2 -  Roof
3 -  Glass/Paint Primer
4 -  Two-Part Body Adhesive
5 -  Roof Pillar/Side Panel
6 -  Sanded-Down Bare Metal Area
Repair Instructions for the Underbody and Stone Chip Protection
  Note The underbody and stone chip protection structure must be restored back to its original layer strength and appearance during a repair. ...

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area
  Note The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present. The additional ...

Other materials:

New wheels and tyres
First read and observe the introductory information and safety warningsNew tyres Drive particularly carefully for the first 600 km with new tyres as the tyres have to be run in. Tyres that have not been run in have reduced grip and braking effect . All four wheels must be fitted ...

Seat belt routing
Fig. 52 Correct seat belt routing and head restraint adjustment Fig. 53 Correct seat belt routing during pregnancy First read and observe the introductory information and safety warnings Seat belts only provide an optimum level of protection during an accident when they are routed corre ...

Introduction
This chapter contains information on the following subjects:  → Securing mounts, roof bars or load carrying system  → Loading the load carrier system The roof of the vehicle has been designed for optimum aerodynamic effect. Therefore, conventional mounts or other load carrier sy ...

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