Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs
| Dry sand the cataphoretic primer on the roof adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
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| – |
Dry sand the roof pillar adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
 Note
| Prime the sanded-through areas outside of the body adhesive
-item 6-
→ Item with Two-Part Wash Primer - LHV 043 000 A2-
and then fill with Two-Part HS Performance Filler. |
| – |
Clean the adhesion area with Silicone Remover. |
| – |
Replace the roof. Refer to
→ Body Exterior; Rep. Gr.51. |
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| 1 - |
Two-Part Window Adhesive |
| 4 - |
Two-Part Body Adhesive |
| 5 - |
Roof Pillar/Side Panel |
| 6 - |
Sanded-Down Bare Metal Area |
Note
The underbody and stone chip protection structure must be
restored back to its original layer strength and appearance
during a repair.
...
Note
The corrosion protection in the fender seam must be applied on all
replacement parts, on which the attached seal is not already present.
The additional ...
Other materials:
Headlight range control, instrument and switch lighting
Fig. 69 Next to the steering wheel: control
for instrument and switch lighting ① and headlight range control ②
First read and observe the introductory information
and safety warnings
① Instrument and switch lighting
When the headlights are switched on, the brightness of the instrument ...
Corrective Action When Vehicle Pulls to One Side
Test Conditions Before and During the Road Test
–
Check all suspension components on front and rear axle for
damage.
–
Check tire pressure and correct if necessary.
– ...
Contact Housings, Repairing Wire Terminals
Note
For technical reasons, the contact housing for the wire
terminals can be supplied only with the contacts pushed in.
These contacts can be removed at every other contact housing ...
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Repair Instructions for the Underbody and Stone Chip Protection
Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area