Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs
| Dry sand the cataphoretic primer on the roof adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
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| – |
Dry sand the roof pillar adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
 Note
| Prime the sanded-through areas outside of the body adhesive
-item 6-
→ Item with Two-Part Wash Primer - LHV 043 000 A2-
and then fill with Two-Part HS Performance Filler. |
| – |
Clean the adhesion area with Silicone Remover. |
| – |
Replace the roof. Refer to
→ Body Exterior; Rep. Gr.51. |
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| 1 - |
Two-Part Window Adhesive |
| 4 - |
Two-Part Body Adhesive |
| 5 - |
Roof Pillar/Side Panel |
| 6 - |
Sanded-Down Bare Metal Area |
Note
The underbody and stone chip protection structure must be
restored back to its original layer strength and appearance
during a repair.
...
Note
The corrosion protection in the fender seam must be applied on all
replacement parts, on which the attached seal is not already present.
The additional ...
Other materials:
New wheels and tyres
First read and observe the introductory information
and safety warningsNew tyres
Drive particularly carefully for the first 600 km with new tyres as the
tyres have to be run in. Tyres that have not been run in have reduced
grip and braking effect .
All four wheels must be fitted ...
Seat belt routing
Fig. 52 Correct seat belt routing and
head restraint adjustment
Fig. 53 Correct seat belt routing during
pregnancy
First read and observe the introductory information
and safety warnings
Seat belts only provide an optimum level of protection during an accident when
they are routed corre ...
Introduction
This chapter contains information on the following subjects:
→ Securing mounts, roof bars or load carrying system
→ Loading the load carrier system The roof of the vehicle has been designed
for optimum aerodynamic effect. Therefore, conventional mounts or other load carrier
sy ...
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Repair Instructions for the Underbody and Stone Chip Protection
Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area