Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs
| Dry sand the cataphoretic primer on the roof adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
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| – |
Dry sand the roof pillar adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
 Note
| Prime the sanded-through areas outside of the body adhesive
-item 6-
→ Item with Two-Part Wash Primer - LHV 043 000 A2-
and then fill with Two-Part HS Performance Filler. |
| – |
Clean the adhesion area with Silicone Remover. |
| – |
Replace the roof. Refer to
→ Body Exterior; Rep. Gr.51. |
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| 1 - |
Two-Part Window Adhesive |
| 4 - |
Two-Part Body Adhesive |
| 5 - |
Roof Pillar/Side Panel |
| 6 - |
Sanded-Down Bare Metal Area |
Note
The underbody and stone chip protection structure must be
restored back to its original layer strength and appearance
during a repair.
...
Note
The corrosion protection in the fender seam must be applied on all
replacement parts, on which the attached seal is not already present.
The additional ...
Other materials:
Aquaplus System (Pearl Effect and Heliochrome)
Definition:
Water-Based Pearl Effect Base Paint -LPW 040 ...-
Water-Based Heliochrome Base Paint -LHW 046 ...-
Water-Based Pearl Effect Mixed Paint -LWM 076 ...-
Editio ...
Interior monitoring system and anti-tow alarm
Fig. 26 Next to the driver seat: button
for switching off the interior monitoring system and anti-tow alarm
First read and observe the introductory information
and safety warnings
The interior monitoring system will trigger an alarm if movement is detected
inside the vehicle when the vehicl ...
Factory Paint Paint Structure
Structure of a Solid-Color Paint System, Conventional
Approximately 80-120 µm thick
1 -
Steel Panel
2 -
Zinc Phosphate Coating
3 -
Electr ...
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Repair Instructions for the Underbody and Stone Chip Protection
Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area