Volkswagen Polo Service & Repair Manual: Wire Break with Single Repair Point
Repair point with single crimp connection |
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Free up wire intended for repair (approximately 20 cm to
both sides of repair point). |
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If required, remove wiring harness wrapping using a folding
knife. |
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Cut out the damaged section of wire using the Wiring Harness
Repair Set - Wire Strippers -VAS1978/3-. |
Note
If, by cutting out the damaged wire section, both ends of
the vehicle-specific single wire are too short for a repair
using a single crimp connection, insert a repair wire section of
matching length with two crimp connections. Refer to
→ Chapter „Wire Break with Dual Repair Point“. |
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Strip the wire ends using the 6 - 7 mm wire stripper. |
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Slide crimp connection onto both stripped wire ends of
vehicle-specific single wire and crimp them using crimp pliers. |
Note
Always be sure to use the correct crimping slot for the
crimping connection used. Refer to
→ Chapter „Crimping Pliers with Insert“. |
Do not crimp wire insulation. |
After crimping, crimp connections must be heat-shrunk using
hot air gun to prevent moisture penetration. |
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Place the Wiring Harness Repair - Blower - Shrink Element
-VAS1978/15A- on the Wiring Harness Repair Set - Hot Air Blower
-VAS1978/14A-. |
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Make sure that crimp connections do not lie directly next to
each other when several wires need to be repaired. Arrange the
crimp connectors at a slight offset so that the circumference of
the wiring harness does not become too large. |
In the event the repair point was previous taped, this point
must be taped anew with yellow insulating tape after repairs. |
Secure the repaired wiring harness if necessary with a cable
tie to prevent flapping noises while driving. |
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Special tools and workshop equipment
required
Crimping Pliers - .35-2.5mm -VAS1978/1A-
Wiring Harness Repair - Cri ...
Repair point with intermediate wire section
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Free up wire intended for repair at two points
(approximately 20 cm to both sides of resp ...
Other materials:
Oxygen Sensor Unit Protective Pipes
Note
In addition to using the part number, the protective pipe
can also be used for identification.
Version D1, 6 openings, 3.5 mm each
Only used with the 4-pin oxygen sen ...
Indicator lamp in the vehicle key
Fig. 20 Indicator lamp in the vehicle
key
First read and observe the introductory information
and safety warnings
If a button on the vehicle key is pressed briefly, the indicator lamp (arrow)
flashes once. The lamp will flash several times if the button is pressed and held,
e.g. convenien ...
Socket in the vehicle
Fig. 106 Front centre console: 12-volt
socket
First read and observe the introductory information
and safety warnings
Maximum power rating
Electrical socket
Maximum power rating
12-volt
120 watts
The maximum power rating of the sockets may not ...
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