Volkswagen Polo Service & Repair Manual: Wire Break with Dual Repair Point
Repair point with intermediate wire section |
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Free up wire intended for repair at two points
(approximately 20 cm to both sides of respective repair points). |
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If required, remove wiring harness wrapping using a folding
knife. |
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Route the yellow repair wire next to the damaged wiring
harness and cut the repair wire to the required length using the
Wiring Harness Repair Set - Wire Strippers -VAS1978/3-. |
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Cut damaged wire section from the vehicle-specific single
wire. |
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Strip the wire ends using the 6 - 7 mm wire stripper. |
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Slide crimp connection onto vehicle-specific single wire at
one side and onto repair wire at the other side. |
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Crimp the crimp connection at both wire ends using crimp
pliers. |
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Repeat this procedure at the other repair wire end. |
Note
Always be sure to use the correct crimping slot for the
crimping connection used. Refer to
→ Chapter „Crimping Pliers with Insert“. |
Do not crimp wire insulation. |
After crimping, crimp connections must be heat-shrunk using
hot air gun to prevent moisture penetration. |
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Place the Wiring Harness Repair - Blower - Shrink Element
-VAS1978/15A- on the Wiring Harness Repair Set - Hot Air Blower
-VAS1978/14A-. |
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Make sure that crimp connections do not lie directly next to
each other when several wires need to be repaired. Arrange the
crimp connectors at a slight offset so that the circumference of
the wiring harness does not become too large. |
In the event the repair point was previous taped, this point
must be taped anew with yellow insulating tape after repairs. |
Secure the repaired wiring harness if necessary with a cable
tie to prevent flapping noises while driving. |
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Repair point with single crimp connection
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Free up wire intended for repair (approximately 20 cm to
both sides of repair point).
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Other materials:
Checklist
Always carry out the following actions for changing a bulb in the
given order :
Park the vehicle on a firm and level
surface at a safe distance from the flow of traffic.
Apply the handbrake firmly Braking,
stopping and parking Brakes Parking .
Turn the light switch to positi ...
Changing a blown fuse
Fig. 174 A blown fuse
Fig. 175 Removing or fitting a
fuse using the plastic pliers ①
First read and observe the introductory
information and safety warnings
Preparation
Switch off the ignition, the lights and all electrical consumers.
Open the appropriate fuse box .
Detecti ...
Tire Pressure Monitoring Sensor without Valve, Removing and Installing,
Vehicle Before Customer Delivery
Special tools and workshop equipment
required
Torque Wrench -VAG1410-
Perform the Following:
Removing
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Remove the tire from the disc wheel.
&nb ...
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