Volkswagen Polo Service & Repair Manual: Primer Metal
| One-Part Anti-Corrosion Wash Primer |
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| One-Part Anti-Corrosion Wash Primer -ALN 002 003 10- |
| One-part anti-corrosion primer is a zinc chromate-free,
polyvinylbutyral-based, single-component product for vehicle
repairs. |
| With its special pigment and binder composition it provides
excellent protection against corrosion, outstanding adhesion and
is also certified for welding. Nevertheless, this product
non-conductive and therefore not suitable for spot-welding. |
| For residual rust spots on corners and edges as well as
bare-sanded areas, we recommend recoating using One-Part
Anti-Corrosion Wash Primer -ALN 002 003 10- with a Two-Part HS
Filler. |
| Cleaned and sanded, galvanized/electrolytically zinced sheet
steel or soft aluminum |
| Hardened, solvent-resistant, well-preserved and sanded old
paint or factory paint (with the exception of thermoplastic
paint) |
| Surfaces prepared with two-part polyester products and then
sanded very fine. |
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| Pre-treatment of base surfaces: |
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Carefully clean using Silicone Remover -LVM 020 000 A5- or
Silicone Remover, Long -LVM 020 100 A5-. |
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Dry-sand with rotary sander and dust extraction, P400-500
grit. |
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Wet-sand with P800-1000 grit sandpaper. Thoroughly remove
any potential rust spots and sand any transitions to old paint. |
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| Two-Part Thinner -LVE 009 001 A5- |
| Two-Part Thinner, Plus -LHA 014 000 A5- |
| Two-Part Thinner, Special -LVM 009 200 A2/A5- |
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Processing viscosity 4 mm for +20 °C (68 °F), German
Industry Standardization 53211 |
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| Adding 40 % thinner at +20 °C (68 °F) material temperature. |
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Use a measuring stick to mix when pouring in the thinner. |
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| Processing viscosity 4 mm gravity feed spraygun “Compliant”
and “HVLP”: |
| DIN 4 mm: 18 to 20 seconds. |
| ISO 4 mm: 44 to 53 seconds. |
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Set spray nozzle (see manufacturer's information):
“Compliant” and “HVLP” to 1.3 to 1.4 mm. |
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Set spray pressure (see manufacturer's information):
“Compliant” to 1.5 to 3.0 bar. |
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The prescribed layer thickness is 15 to 20 µm. |
| Application type “painting” |
 Note
| For application type “painting”, apply the material all at
one time and do this 1 to 2 times. |
| This ensures that the delivery viscosity will be the same as
the processing viscosity. |
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| Drying time: at +20 °C (68 °F) room temperature for 15 to 25
minutes. |
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| Fill with Two-Part HS Filler. Refer to
→ Chapter „Filler“. |
Caution
| Do not rework with polyester products. |
| Do not rework with epoxy products. |
| Do not directly rework with water-based base paint. |
| Do not apply to thermoplastic coatings. |
| We recommend the following three-layer structure: |
| Prime with One-Part Anti-Corrosion Wash Primer -ALN
002 003 10- |
| Insulate with Two-Part HS Filler |
| The three-layer structure is essential for
galvanized base surfaces. |
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| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
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| Delivery Viscosity |
90 to 100 seconds |
| Flashpoint: |
above +23 °C (73.4 °F) |
| VOC value: 2004/42/IIB(c)(780)780 |
The EU limit for this product
(product category IIB.c) in ready-to-use form is a maximum of 780 g/L
volatile organic compounds. The VOC value of this product in
ready-to-use form is a maximum of 780 g/L. |
| The guaranteed shelf life is 24 months from production date.
Use no later than the date indicated on the label and store in
original container at +20 °C (68 °F). |
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Definition:
Two-Part Diamond Aluminum Filling Paste, Powder -DA 004 200
A2-
Two-Part Diamond Aluminum Filling Past ...
Definition:
One-Part Wash Primer -LVM 044 007 A2-, light gray
One-Part Wash Primer -LVM 044 171 A2-, dark gray
...
Other materials:
Securing mounts, roof bars or load carrying system
Fig. 90 Securing points for mounts or
roof bars (both sides) A: for 2-door vehicles without roof railing. B: for 4-door
vehicles without roof railing. C: for vehicles with roof railing
First read and observe the introductory information
and safety warnings
Mounts or roof bars serve as the b ...
Battery Test, Performing using Battery Tester -VAS6161
Special tools and workshop equipment
required
Battery Tester -VAS6161-
WARNING
Risk of injury. Follow all Warnings and Safety
Precautions. Refer to
→& ...
Exterior Lights, Switches
HID Headlamp Usage and Safety Precautions
Special tools and workshop equipment
required
Protective Eyewear
Gloves
–
Note the following if working with HID headlamps:
...
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Two-Part Diamond Aluminum Filling Paste
One-Part Wash Primer