Volkswagen Polo Service & Repair Manual: Two-Part Diamond Aluminum Filling Paste
| Two-Part Diamond Aluminum Filling Paste, Powder -DA 004 200
A2- |
| Two-Part Diamond Aluminum Filling Paste, Hardener -DA 004
201 A1- |
| Two-Part Diamond Aluminum Filling Paste, Hardener -DA 004
211 A1- |
| This filling paste is a polyester filling paste suitable for
all types of applications and especially for use in repairing
aluminum panels. |
| It is designed for use in automobile repairs. |
| This filling paste is pliable and sandable while maintaining
a high degree of firmness and temperature stability, which makes
it especially suitable to be painted over. |
 Note
| The Hardener -DA 004 211 A1- must be used at temperatures
over 30 (86 °F) and / or with a relative humidity over 80 %. |
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| Pre-treatment of base surfaces: |
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Carefully remove any grease and sand the base surface. The
base surfaces must be prepared using the
→ Chapter „Pneumatic Brush Grinder Set -VAS6446-“.
This means down to the bare metal with P40 grit sandpaper. If
necessary, clean the dirty surface once again and then remove
any cleaning residue again using the brush grinder. |
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Both components are mixed in a ratio of 1 part by volume of
hardener liquid and 2.5-3 parts by volume of powder or 10 grams
of hardener liquid to 25 grams of powder to create a product
that can be spread. |
Note
| Avoid using too much hardener liquid, since this can
negatively affect the final strength and adhesion of the filling
paste. |
| – |
Pot life at +20 (68 °F) room temperature for approximately
four to six minutes |
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Dry for approximately ten minutes. |
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Cure using the short-wave IR heater. |
| Pre-hardening: 10 minutes at 50 °C (122 °F) |
| Hardening 1st step: 10 minutes at 75 °C (167 °F) |
| Hardening 2nd step: 10 minutes at 85 °C (185 °F) |
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Use the body plane to remove any visible excess material
before the thermal final curing process. Then use P80 grit dry
sandpaper to sand the contours. |
Note
| Use only in well ventilated spaces. |
| The wearing of protective gloves and dust masks is
recommended. |
| The use of a grinding dust extractor is recommended. |
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| Delivery Viscosity |
Powder + Hardener Liquid |
| Flashpoint: |
Hardener 33 °C (91.4 °F) |
| Powder is not applicable |
| The guaranteed shelf life is 12 months from the production
date. Use no later than the date indicated on the label and
store in original container at +20 °C (68 °F). |
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Store in a cool and dry place. |
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Storage temperature +20 °C (68 °F). |
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Part names:
Two-Part IR Premium Filling Paste -LSP 787 220 A1-
Two-Part IR Premium Filling Paste -LSP 787 220 A2-
...
One-Part Anti-Corrosion Wash Primer
Definition:
One-Part Anti-Corrosion Wash Primer -ALN 002 003 10-
...
Other materials:
Maintenance Test, Performing
WARNING
Do not check or charge batteries that have a visual
indicator that is bright yellow. Jump starting must not
be used!
There is a risk of explosion during testing,
cha ...
A/C System Operation
The temperature in the passenger compartment depends on the
amount of heat radiated through the windows and conducted by the
metal parts of the body. In hot weather it is possible to
achieve a more comfortable temperature for the passengers by
pumping of ...
Decorative Trims, Replacing, Bonded Decorative Trims
Special tools and workshop equipment
required
Cartridge Gun -VAG1628-
Trim Removal Wedge -3409-
Wiring Harness Repair Set - Hot Air Blower -VAS1978/14A-
Materials ...
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Two-Part IR Premium Filling Paste
Primer Metal