Volkswagen Polo Service & Repair Manual: Two-Part Diamond Aluminum Filling Paste
| Two-Part Diamond Aluminum Filling Paste, Powder -DA 004 200
A2- |
| Two-Part Diamond Aluminum Filling Paste, Hardener -DA 004
201 A1- |
| Two-Part Diamond Aluminum Filling Paste, Hardener -DA 004
211 A1- |
| This filling paste is a polyester filling paste suitable for
all types of applications and especially for use in repairing
aluminum panels. |
| It is designed for use in automobile repairs. |
| This filling paste is pliable and sandable while maintaining
a high degree of firmness and temperature stability, which makes
it especially suitable to be painted over. |
 Note
| The Hardener -DA 004 211 A1- must be used at temperatures
over 30 (86 °F) and / or with a relative humidity over 80 %. |
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| Pre-treatment of base surfaces: |
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Carefully remove any grease and sand the base surface. The
base surfaces must be prepared using the
→ Chapter „Pneumatic Brush Grinder Set -VAS6446-“.
This means down to the bare metal with P40 grit sandpaper. If
necessary, clean the dirty surface once again and then remove
any cleaning residue again using the brush grinder. |
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Both components are mixed in a ratio of 1 part by volume of
hardener liquid and 2.5-3 parts by volume of powder or 10 grams
of hardener liquid to 25 grams of powder to create a product
that can be spread. |
Note
| Avoid using too much hardener liquid, since this can
negatively affect the final strength and adhesion of the filling
paste. |
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Pot life at +20 (68 °F) room temperature for approximately
four to six minutes |
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Dry for approximately ten minutes. |
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Cure using the short-wave IR heater. |
| Pre-hardening: 10 minutes at 50 °C (122 °F) |
| Hardening 1st step: 10 minutes at 75 °C (167 °F) |
| Hardening 2nd step: 10 minutes at 85 °C (185 °F) |
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Use the body plane to remove any visible excess material
before the thermal final curing process. Then use P80 grit dry
sandpaper to sand the contours. |
Note
| Use only in well ventilated spaces. |
| The wearing of protective gloves and dust masks is
recommended. |
| The use of a grinding dust extractor is recommended. |
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| Delivery Viscosity |
Powder + Hardener Liquid |
| Flashpoint: |
Hardener 33 °C (91.4 °F) |
| Powder is not applicable |
| The guaranteed shelf life is 12 months from the production
date. Use no later than the date indicated on the label and
store in original container at +20 °C (68 °F). |
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Store in a cool and dry place. |
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Storage temperature +20 °C (68 °F). |
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Part names:
Two-Part IR Premium Filling Paste -LSP 787 220 A1-
Two-Part IR Premium Filling Paste -LSP 787 220 A2-
...
One-Part Anti-Corrosion Wash Primer
Definition:
One-Part Anti-Corrosion Wash Primer -ALN 002 003 10-
...
Other materials:
Current Draw Test
WARNING
Batteries that have a light yellow visual indicator
do not have to be tested or charged. Jump starting must
not be used!
There is a risk of explosion during testing,
...
Checking the coolant level and refilling coolant
Fig. 139 In the engine compartment: mark
on the coolant expansion tank
Fig. 140 In the engine compartment: coolant
expansion tank cap
First read and observe the introductory information
and safety warningsThe warning lamp for the engine coolant will light up
if the engine coolant level i ...
Checking with Expansion Valve and Receiver/Dryer, with Internally Regulated
A/C Compressor
Note
Connecting service station. Refer to
→ Chapter „Connecting Service Station“.
Observe test requirements. Refer to
→ Chapter „Pressures, Checking“.
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Two-Part IR Premium Filling Paste
Primer Metal