Volkswagen Polo Service & Repair Manual: One-Part Wash Primer
One-Part Wash Primer -LVM 044 007 A2-, light gray |
One-Part Wash Primer -LVM 044 171 A2-, dark gray |
The one-part wash primer is a zinc chromate-free
single-compound wash primer for all conventional metallic base
surfaces. |
Suitable for all conventional metallic base surfaces |
VOC compliant and protects well against corrosion |
Easy handling (one-part material) |
Available in light gray and dark gray |
Cleaned and sanded, galvanized/electrolytically zinced sheet
steel or soft aluminum |
Sanded factory primer (not on large areas of new parts that
have been sanded and coated with KTL primer) |
Thoroughly sanded old primer or factory primer (excluding
thermoplastic coating) |
Surfaces prepared with two-part polyester products and then
sanded very fine. |
Note
Because of the wide variety of alloys and manufacturing
processes for metals, the base surface must first be tested to
ensure that the pre-treatment provides sufficient adhesion. |
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Pre-treatment of base surfaces: |
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Carefully clean using Silicone Remover -LVM 020 000 A5- or
Silicone Remover, Long -LVM 020 100 A5-. |
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Clean and sand factory or old paint, eliminate any potential
rust areas, and sand transitions to old paint. |
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Use a suitable cleaning agent before reworking to ensure a
clean and residue-free surface. |
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Two-Part Thinner -LVE 009 001 A5- |
Two-Part Thinner, Plus -LHA 014 000 A5- |
Two-Part Thinner, Special -LVM 009 200 A2/A5- |
Two-Part Thinner, Long -LVM 009 300 A2- (for large objects
and high temperatures) |
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Processing viscosity 4 mm for +20 °C (68 °F), German
Industry Standardization 53211 is the mixed viscosity. |
Adding 50 % thinner at +20 °C (68 °F) material temperature. |
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Use a measuring stick to mix when pouring in the thinner. |
Processing viscosity 4 mm gravity feed spraygun “Compliant”
and “HVLP”: |
DIN 4 mm: 18 to 20 seconds |
ISO 4 mm: 36 to 45 seconds |
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Set spray nozzle (see manufacturer's information):
“Compliant” and “HVLP” to 1.3 to 1.5 mm. |
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Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 to 2.5 bar. |
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Apply a coat when using as wash primer. |
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The prescribed layer thickness is 10 to 15 µm. |
Note
When insulating small, sanded through areas, use only
water-based base paint or two-part HS top coat for the
wet-in-wet and intermediate sanding processes on the One-Part
Wash Primer -LVM 044 007 A2-/-LVM 044 171 A2-. Do not perform
this action if the sanded-through area is not larger than 5.0 cm
in diameter. |
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Ventilate at +20 °C (68 °F) room temperature, rework again
after: |
10 to 15 minutes with Two-Part HS Filler. |
20 to 30 minutes with Water-Based Base Paint (for small
sanded-through areas only) |
10 to 15 minutes with Two-Part HS Top Coat (for small
sanded-through areas only) |
45 to 60 minutes to start sanding |
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Use |
Rework with |
as wash primer |
Two-Part HS Filler |
as wash primer with
intermediate sanding |
Wet-sand with P 800-1000 grit
sandpaper |
Can be painted over with: |
Water-based base paint and two-part HS clear coat (for small
sanded-through areas only) |
Two-part HS top coat (for small sanded-through areas only) |
Caution
Do not rework with polyester products. |
Do not apply to thermoplastic coatings. |
Do not rework with epoxy products. |
Do not rework with water-soluble products. |
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Personal Protective Equipment: |
Note the safety data sheets |
Wear the personal protective equipment during application |
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Delivery Viscosity |
at least 60 seconds |
Flashpoint: |
above +23 °C (73.4 °F) |
VOC value: 2004/42/IIB(c)(780)760 |
The EU limit for this product
(product category IIB.c) in ready-to-use form is a maximum of 780 g/L
volatile organic compounds. The VOC value of this product in
ready-to-use form is a maximum of 760 g/L. |
The guaranteed shelf life is 24 months from production date.
Use no later than the date indicated on the label and store in
original container at +20 °C (68 °F). |
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One-Part Anti-Corrosion Wash Primer
Definition:
One-Part Anti-Corrosion Wash Primer -ALN 002 003 10-
...
Definition:
Two-Part Wash Primer -LHV 043 000 A2-
Edition 10/2010
Product Description
...
Other materials:
Restrictor
Caution
Non-approved tools or materials such as leak sealing
additives can cause damage or malfunctions in the
system.
Only use tools and materials approved by the
manufactu ...
Wheel bolt caps
Fig. 165 Removing the wheel bolt
caps
First read and observe the introductory
information and safety warnings
Take the wire hook from the vehicle toolkit .
Insert the hook through the opening in the cap and pull off in the
direction of the arrow.
The caps protect the wheel b ...
Wire Break with Single Repair Point
Repair point with single crimp connection
–
Free up wire intended for repair (approximately 20 cm to
both sides of repair point).
–
If required, remove wiring harness wrapping using a folding
...
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