Volkswagen Polo Service & Repair Manual: Crimping Pliers - .35-2.5mm -VAS1978/1A

Volkswagen Polo Service & Repair Manual / Wiring / Wiring Harness and Connector Repairs / Tool Descriptions / Crimping Pliers - .35-2.5mm -VAS1978/1A

The Crimping Pliers - .35-2.5mm -VAS1978/1A- or the Wiring Harness Repair - Crimping Plier - Base Tool -VAS1978/1-2- together with the Wiring Harness Repair - Crimping Head - .35-2.5mm -VAS1978/1-1-, or the Wiring Harness Repair Set - Crimping Head - 4-6mm -VAS1978/2A- from the wiring harness repair set is used to compress the crimp connectors.

Crimp connectors, pressing using the Crimping Pliers - .35-2.5mm -VAS1978/1A-. Refer to → Chapter „Wire Break with Dual Repair Point“.

The following crimping heads are available for the Wiring Harness Repair - Crimping Plier - Base Tool -VAS1978/1-2-

Crimping Head 0.35 mm ² - 2.5 mm ²Wiring Harness Repair - Crimping Head - .35-2.5mm -VAS1978/1-1-

Crimping Head 4.0 mm ² - 6.0 mm ²Wiring Harness Repair Set - Crimping Head - 4-6mm -VAS1978/2A-

Wiring Harness Repair Set - Crimping Head - JPT -VAS1978/9-1-

In conjunction with Wiring Harness Repair Set - Crimping Head - JPT -VAS1978/9-1-, the crimping pliers are used to crimp contacts onto individual wires when repairing wiring cross-sections up to 0.35 mm². Refer to → Chapter „Wires with Cross Section up to 0.35 mm ², Repairing“.

Changing the Crimping Head

–	Open crimp pliers completely.

Crimping Pliers - .35-2.5mm -VAS1978/1A

–	Disengage both locking pins in direction of -arrows- from crimp pliers basic tool.

Crimping Pliers - .35-2.5mm -VAS1978/1A

–	Insert the required crimping head from above -arrow- in crimp pliers basic tool.

Crimping Pliers - .35-2.5mm -VAS1978/1A

–	Lock the crimping head by pressing in the pins -arrows- into crimp pliers basic tool.

Crimping Pliers - .35-2.5mm -VAS1978/1A

Wiring Harness Repair Set - Hot Air Blower -VAS1978/14A

Caution When heat-shrinking crimp connections, be careful not to damage any other wiring, plastic parts or insulat ...

Wiring Harnesses, Repairing

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