Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

–	Dry sand the roof pillar adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.

Note

Prime the sanded-through areas outside of the body adhesive -item 6- → Item with Two-Part Wash Primer - LHV 043 000 A2- and then fill with Two-Part HS Performance Filler.

–	Clean the adhesion area with Silicone Remover.

–	Replace the roof. Refer to → Body Exterior; Rep. Gr.51.

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

1 -	Two-Part Window Adhesive

2 -

Roof

3 -	Glass/Paint Primer

4 -	Two-Part Body Adhesive

5 -	Roof Pillar/Side Panel

6 -	Sanded-Down Bare Metal Area

Repair Instructions for the Underbody and Stone Chip Protection

Note The underbody and stone chip protection structure must be restored back to its original layer strength and appearance during a repair. ...

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

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Other materials:

Using the vehicle in other countries and continents
First read and observe the introductory information and safety warningsThe vehicle has been manufactured specifically for a particular country and complies with the registration regulations that applied in that country at the time of vehicle production. If the vehicle is to be sold in anothe ...

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Fig. 134 A: release lever in the footwell on the driver side. B: release lever on the bonnet Fig. 135 C: holder for the bonnet stay in the lock carrier. D: bonnet secured with the bonnet stay First read and observe the introductory information and safety warningsOpening the bonnet Ensu ...

Warning lamp
First read and observe the introductory information and safety warnings Lit up Possible cause Solution Fault in the alternator. Go to a qualified workshop. The electrical system should be checked. Switch off all electrical ...