Volkswagen Polo Service & Repair Manual: Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs
| Dry sand the cataphoretic primer on the roof adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
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| – |
Dry sand the roof pillar adhesive surface
-item 6-
→ Item down to the bare metal using P180 sandpaper. |
 Note
| Prime the sanded-through areas outside of the body adhesive
-item 6-
→ Item with Two-Part Wash Primer - LHV 043 000 A2-
and then fill with Two-Part HS Performance Filler. |
| – |
Clean the adhesion area with Silicone Remover. |
| – |
Replace the roof. Refer to
→ Body Exterior; Rep. Gr.51. |
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| 1 - |
Two-Part Window Adhesive |
| 4 - |
Two-Part Body Adhesive |
| 5 - |
Roof Pillar/Side Panel |
| 6 - |
Sanded-Down Bare Metal Area |
Note
The underbody and stone chip protection structure must be
restored back to its original layer strength and appearance
during a repair.
...
Note
The corrosion protection in the fender seam must be applied on all
replacement parts, on which the attached seal is not already present.
The additional ...
Other materials:
Switching the TCS on and off
Fig. 116 In the centre console: button
for switching the TCS on and off manually
First read and observe the introductory information
and safety warnings The electronic stability control (ESC) only
functions when the engine is running. It consists of ABS, EDL and TCS.
When the engine is r ...
Additional Information Sources
Technical Service Handbook outlining action to be taken to
rectify current problems.
For the repair manual for model-specific repair work. Refer
to
→ Heating, Ventilation and Air Conditioning; Rep. Gr.87.
...
Tires, Mounting, Wheels without and with Tire Pressure Monitoring System
Only trained personnel can perform the assembly work on
run-flat tires.
If equipped check the tire pressure monitoring sensor with
the vehicle diagnostic tester and if necessary replace.
–
Bring the t ...
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Repair Instructions for the Underbody and Stone Chip Protection
Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area