Volkswagen Polo Service & Repair Manual: Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

Note

The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present.

The additional corrosion protection seal will prevent “chafe marks” in the fender wheel housing liner.

–	Apply filler to the interior and exterior areas of the fender.

–	Once the filler has dried, apply and spread the Sealing Material -D 511 500 A2- in the wheel housing liner contact area (fender seam).

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

a -

20 mm

Height of the seal

b -

10 mm

Width of the seal

Note

The dimension -b- can vary, because the fender has different folded edge widths. Note that the entire folded edge is always sealed.

Before installing, the inner sides of the wheel housing and the fillet plate are to be sealed with cavity sealant.

Product Information:

Refer to → Chapter „Preservation“.

Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs

Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper. ...

Fold Corrosion Servicing Notes

Corrosion on the Fold Edges, for Instance on the Hood, Door or also the Rear Lid – Remove the corroded areas with → Ch ...

Other materials:

Running-in
First read and observe the introductory information and safety warningsPlease follow the regulations concerning running-in new parts. Running in a new engine Any new engine has to be run in during the first 1,500 kilometres. During its first few hours of running, the internal friction in the ...

Evacuating and Charging Valve, Low Pressure Side
Special tools and workshop equipment required Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench 1783 - 1/4" Drive Ratchet -VAS6234- WARNING There is a dan ...

Indicator lamp for the tyre monitoring system
First read and observe the introductory information and safety warnings Lit up Possible cause Solution The tyre pressure of one tyre or several tyres has decreased considerably in comparison to the tyre pressure set by ...