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Volkswagen Polo Service & Repair Manual: Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

Volkswagen Polo Service & Repair Manual / General Paint Information / General Information / Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

  Note
The corrosion protection in the fender seam must be applied on all replacement parts, on which the attached seal is not already present.
The additional corrosion protection seal will prevent “chafe marks” in the fender wheel housing liner.
–  Apply filler to the interior and exterior areas of the fender.
–  Once the filler has dried, apply and spread the Sealing Material -D 511 500 A2- in the wheel housing liner contact area (fender seam).

Fender Corrosion Repair Measures, in Wheel Housing Liner Contact Area

a -  20 mm
Height of the seal
b -  10 mm
Width of the seal
  Note
The dimension -b- can vary, because the fender has different folded edge widths. Note that the entire folded edge is always sealed.
Before installing, the inner sides of the wheel housing and the fillet plate are to be sealed with cavity sealant.
Product Information:
Refer to → Chapter „Preservation“.
   
Adhesive Surface Pretreatment when Replacing Laser-Soldered Roofs
 Dry sand the cataphoretic primer on the roof adhesive surface -item 6- → Item down to the bare metal using P180 sandpaper.   ...

Fold Corrosion Servicing Notes
Corrosion on the Fold Edges, for Instance on the Hood, Door or also the Rear Lid –  Remove the corroded areas with → Ch ...

Other materials:

Checklist
Using seat belts : Check the condition of all seat belts regularly. Keep the seat belts clean. Avoid allowing any foreign bodies or fluids to get on to the seat belt or latch plate or into the slot for the seat belt buckle. Do not trap or damage the seat belt and latch ...

Technical Requirements
Factory-Installed Trailer Hitch If the vehicle was already delivered from the factory with a trailer hitch, all of the technical and legal requirements for towing a trailer have already been taken into account. Note that a »13-pin« trailer ...

Engine Cooling
Because towing places higher demands on the engine cooling system, the cooling system is enhanced in vehicles that have factory-installed trailer hitches, if necessary. This is done by installing a stronger or a second coolant fan and/or a larger radiato ...

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