VW Polo manuals

Volkswagen Polo Service & Repair Manual: Flat Connector Systems

  Note
If necessary, housing securing mechanisms (secondary locks) must be released or removed using specified tool before releasing the contacts. Refer to → Chapter „Secondary Lock“.
   
Flat Connector System with One Retaining Tab
–  Guide the release tool which fits the contact housing into release channel on contact housing.
–  Grasp contact at wire and push it gently into contact housing -arrow-.
  Note
By pushing the contact in the direction of the contact housing, the contact retaining tab is lifted off the housing shoulder and can be released using the release tool.
 

Flat Connector Systems

–  At the same time, push release tool in direction of contact housing and pull the released contact out of contact housing -arrow-.
–  After removing the contact, release tool can be pulled out of the contact housing again.
 

Flat Connector Systems

Flat Connector System with Two Retaining Tabs
–  Guide the release tool which fits the contact housing into release channel on contact housing.
–  Grasp contact at wire and push it gently into contact housing until it stops in direction of -arrow-.
  Note
By pushing the contact in the direction of the contact housing, the contact retaining tabs are lifted off the housing shoulder and can be released using the release tool.
 

Flat Connector Systems

–  At the same time, push release tool in direction of contact housing and pull the released contact out of contact housing in direction of -arrow-.
–  After removing the contact, release tool can be pulled out of the contact housing again.
 

Flat Connector Systems

Asymmetrical
–  Guide the release tool which fits the contact housing into release channel on contact housing.
–  Grasp contact at wire and push it gently into contact housing -arrow-.
  Note
By pushing the contact in the direction of the contact housing, the contact retaining tabs are lifted off the housing shoulder and can be released using the release tool.
 

Flat Connector Systems

–  At the same time, push release tool in direction of contact housing and pull the released contact out of contact housing -arrow-.
–  After removing the contact, release tool can be pulled out of the contact housing again.
 

Flat Connector Systems

Round Connector Systems
  Note If necessary, housing securing mechanisms (secondary locks) must be released or removed using specified tool before releasing the contacts. Refer ...

Special Connector Systems
  Note If necessary, housing securing mechanisms (secondary locks) must be released or removed using specified tool before releasing the contacts. Refer ...

Other materials:

Crimping Pliers - .35-2.5mm -VAS1978/1A
The Crimping Pliers - .35-2.5mm -VAS1978/1A- or the Wiring Harness Repair - Crimping Plier - Base Tool -VAS1978/1-2- together with the Wiring Harness Repair - Crimping Head - .35-2.5mm -VAS1978/1-1-, or the Wiring Harness Repair Set - Crimping Head - 4-6 ...

Handling Pressure Vessels
Secure vessels to prevent them falling over! Secure upright cylinders to stop them falling over and cylinders lying flat to stop them rolling away. Do not throw vessels! If dropped, the vessels cou ...

Seat belt routing
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