Volkswagen Polo Service & Repair Manual: Corrosion Protection for Body, Attached and Welded Parts
| Coat the insides of the fenders, doors, covers and lids
completely. A spray application wet in wet procedure is
sufficient. |
| Before assembly, the seal the inside of the attachments with
cavity sealant (refer to
→ Chapter „Preservation“) so as to recreate the
original state. Refer to »Vehicle-Specific
Paint Information«. |
| Vehicles with wheel housing liners must have an additional
chafe protection on the wheel housing. Refer to
→ Chapter „Fender Corrosion Repair Measures, in Wheel Housing
Liner Contact Area“. |
| All welded parts except the roof are to be completely primed
and filled on the inside. The visible inner surfaces must be
coated with a spray application of base pant and clear coat. If
necessary perform this before welding. In case of doubt, the
production status applies. |
| If sealing is required this is to take place after the
specified paint structure. |
| Coat all parts that form cavities, such as pillars, braces,
side panels, etc., with cavity sealant. Refer to
→ Chapter „Preservation“. |
| All parts in the series production that are coated with
noise-damping or stone chip protection material (for example
wheel housing, floor panel, front/rear cross panels or outer
side sill) need to be coated as follows: |
| Wheel housings and underbody with sprayable weld sealant.
Refer to
→ Chapter „Sealing Materials“. |
| Even out large creases or thick layers with base material
Adhesive Sealant -D 511 500 A2-. |
| Sill panel region, lower side panel, rear cross panel
corners with stone chip protection. Refer to
→ Chapter „Stone Chip Protection“. |
|
|
|
Corrosion on the Fold Edges, for Instance on the Hood, Door
or also the Rear Lid
–
Remove the corroded areas with
→ Ch ...
The following parameters must be met when painting to avoid
malfunctions in the parking aid sensor (parking aid system):
New Part, Painting
...
Other materials:
Vehicle Registration Documents Since 01/10/2005
The implementation of EU guideline 1999/37/EG "Vehicle
registration documents" in national legislation and legal data
protection requirements have made the introduction of new, fraud
resistant registration documents necessary.
...
Possible Concerns
Note
The A/C system is functioning correctly when the air flowing
from the instrument panel vents has a temperature of 70C
or lower.
Setting on Climatronic “LO”.
Setting on A/C system ...
Aquaplus System (Pearl Effect and Heliochrome)
Definition:
Water-Based Pearl Effect Base Paint -LPW 040 ...-
Water-Based Heliochrome Base Paint -LHW 046 ...-
Water-Based Pearl Effect Mixed Paint -LWM 076 ...-
Editio ...
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Fold Corrosion Servicing Notes
Parking Aid Sensor, Painting