Volkswagen Polo Service & Repair Manual: Corrosion Protection for Body, Attached and Welded Parts
| Coat the insides of the fenders, doors, covers and lids
completely. A spray application wet in wet procedure is
sufficient. |
| Before assembly, the seal the inside of the attachments with
cavity sealant (refer to
→ Chapter „Preservation“) so as to recreate the
original state. Refer to »Vehicle-Specific
Paint Information«. |
| Vehicles with wheel housing liners must have an additional
chafe protection on the wheel housing. Refer to
→ Chapter „Fender Corrosion Repair Measures, in Wheel Housing
Liner Contact Area“. |
| All welded parts except the roof are to be completely primed
and filled on the inside. The visible inner surfaces must be
coated with a spray application of base pant and clear coat. If
necessary perform this before welding. In case of doubt, the
production status applies. |
| If sealing is required this is to take place after the
specified paint structure. |
| Coat all parts that form cavities, such as pillars, braces,
side panels, etc., with cavity sealant. Refer to
→ Chapter „Preservation“. |
| All parts in the series production that are coated with
noise-damping or stone chip protection material (for example
wheel housing, floor panel, front/rear cross panels or outer
side sill) need to be coated as follows: |
| Wheel housings and underbody with sprayable weld sealant.
Refer to
→ Chapter „Sealing Materials“. |
| Even out large creases or thick layers with base material
Adhesive Sealant -D 511 500 A2-. |
| Sill panel region, lower side panel, rear cross panel
corners with stone chip protection. Refer to
→ Chapter „Stone Chip Protection“. |
|
|
|
Corrosion on the Fold Edges, for Instance on the Hood, Door
or also the Rear Lid
–
Remove the corroded areas with
→ Ch ...
The following parameters must be met when painting to avoid
malfunctions in the parking aid sensor (parking aid system):
New Part, Painting
...
Other materials:
Switching lights on and off
Fig. 68 Next to the steering wheel: examples
of the various light switches
First read and observe the introductory information
and safety warnings
Observe any country-specific regulations when using vehicle lighting.
In vehicles with a factory-fitted towing bracket, the vehicle's
rear fog ...
Introduction
This chapter contains information on the following subjects: → Indicator
lamp for the tyre monitoring system
→ Tyre Pressure Loss Indicator
Additional information and warnings:
Volkswagen information system
Transporting items
Braking, stopping and p ...
Luggage compartment cover
Fig. 84 Open tailgate: raised luggage
compartment cover
Fig. 85 Behind the rear backrest: stowed
luggage compartment cover
First read and observe the introductory information
and safety warnings
When the tailgate is opened and closed, the luggage compartment cover is also
raised and low ...
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Fold Corrosion Servicing Notes
Parking Aid Sensor, Painting