Volkswagen Polo Service & Repair Manual: Parking Aid Sensor, Painting
| The following parameters must be met when painting to avoid
malfunctions in the parking aid sensor (parking aid system): |
| Maximum coat thickness 125 µm; the coat thickness must
always be measured after painting |
| Maximum curing temperature: 1 hour at 90 °C (194 °F) |
| Only remove paint (sand) down to the primer |
| The minimum coat thickness of 5 - 10 µm coating must be
maintained |
| Maximum coat thickness 125 µm; the coat thickness must
always be measured after painting |
| Maximum curing temperature: 1 hour at 90 °C (194 °F) |
| Paint or paint spray must not go into the connector; the pin
contact must be guaranteed after painting |
| Dipping in cleaning solution without taping off the
connector pin beforehand is prohibited. |
| Connect the Vehicle Diagnostic Tester and check the
function. Refer to
→ Electrical Equipment General Information; Rep. Gr.97. |
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| Paint Structure and Coat Thickness, Repairing |
| 1 - |
Primed New Part with Replacement Part Primer Coat: 2 - 10 µm |
| 3 - |
Solid Base Coat: 10 - 20 µm |
| 4 - |
Metallic/Pearlescent Base Coat: 20 - 25 µm |
| 5 - |
Clear Lacquer: 35 - 50 µm |
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| 1 - |
The paint area on the sensor is the front and side surface
of the membrane The side surface is painted a minimum 3 mm to
maximum 4 mm from the front side of the membrane toward the
rear. |
| 2 - |
No paint is permitted in this area. |
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Attachments
Coat the insides of the fenders, doors, covers and lids
completely. A spray application wet in wet procedure is
sufficient.
...
Note
On vehicles with ACC, the trim in the right cover section of
the front bumper must not be painted if paint repairs or
component replacements ...
Other materials:
Protecting
Caution
Missing protection leads to the electrical system
damage.
Note
All threaded connections must be tightened to the specified
torque.
...
Primary Lock
The primary lock is the locking mechanism of an individual
crimp contact in the contact housing.
If necessary, housing securing mechanisms (secondary locks)
must be released or removed using specified tool before
releasing the contacts. ...
Valve, Removing and Installing, Rubber Valve
Make sure wheel rim is clean.
–
Using the Valve Fitting Tool Valve Fitting Tool -VAS6459--1-,
insert a new tire valve.
–
Remove the valve insert.
...
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Corrosion Protection for Body, Attached and Welded Parts
ACC - Adaptive Cruise Control