VW Polo manuals

Volkswagen Polo Service & Repair Manual: Parking Aid Sensor, Painting

The following parameters must be met when painting to avoid malfunctions in the parking aid sensor (parking aid system):
New Part, Painting
Maximum coat thickness 125 µm; the coat thickness must always be measured after painting
Maximum curing temperature: 1 hour at 90 °C (194 °F)
Old Part, Painting
Only remove paint (sand) down to the primer
The minimum coat thickness of 5 - 10 µm coating must be maintained
Maximum coat thickness 125 µm; the coat thickness must always be measured after painting
Maximum curing temperature: 1 hour at 90 °C (194 °F)
Electric Conductivity
Paint or paint spray must not go into the connector; the pin contact must be guaranteed after painting
Cleaning
Dipping in cleaning solution without taping off the connector pin beforehand is prohibited.
Function Test
Connect the Vehicle Diagnostic Tester and check the function. Refer to → Electrical Equipment General Information; Rep. Gr.97.
 

Parking Aid Sensor, Painting

Paint Structure and Coat Thickness, Repairing
1 -  Primed New Part with Replacement Part Primer Coat: 2 - 10 µm
2 -  Filler: 30 - 40 µm
3 -  Solid Base Coat: 10 - 20 µm
4 -  Metallic/Pearlescent Base Coat: 20 - 25 µm
5 -  Clear Lacquer: 35 - 50 µm
 

Parking Aid Sensor, Painting

Paint Area
1 -  The paint area on the sensor is the front and side surface of the membrane The side surface is painted a minimum 3 mm to maximum 4 mm from the front side of the membrane toward the rear.
2 -  No paint is permitted in this area.
 

Parking Aid Sensor, Painting

Corrosion Protection for Body, Attached and Welded Parts
Attachments Coat the insides of the fenders, doors, covers and lids completely. A spray application wet in wet procedure is sufficient. ...

ACC - Adaptive Cruise Control
  Note On vehicles with ACC, the trim in the right cover section of the front bumper must not be painted if paint repairs or component replacements ...

Other materials:

Side airbags
Fig. 59 On left-hand side of vehicle: deployment zone of the side airbag (variant A). On the side of the front seat: location and deployment range of the side airbag (variant B) First read and observe the introductory information and safety warnings The side airbags are located in the outer ...

Changing the bulb in the number plate light
Fig. 186 In the rear bumper: number plate light Fig. 187 Number plate light: removing the bulb holder First read and observe the introductory information and safety warnings A normal flat screwdriver can be used to remove the number plate light . The actions sh ...

Industrial Dirt Remover
Definition: Industrial Dirt Remover -ABS 600 000 10- Edition 05/2004 Product Description Industrial Dirt Remover -ABS 600 000 10- is used to remove surface rust (metal dust) ...

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