Volkswagen Polo Service & Repair Manual: Two-Part Fine Filling Paste, Flexible

Volkswagen Polo Service & Repair Manual / General Paint Information / Original Products / Filling Paste / Two-Part Fine Filling Paste, Flexible

Definition:

Two-Part Fine Filling Paste, Flexible -LSP 787 100 A1-

Edition 07/2010

Product Description

The Two-Part Fine Filling Paste, Flexible -LSP 787 100 A1- is a two component filler paste with high filling characteristics.

The product does not collapse and has excellent adhesion on a multiple base surfaces.

This filling paste is used especially for plastics:

Other Application Areas:

For repair of plastic exterior body components where surface is damaged with material removed (scratches, holes, rips), without being broken through

For filling of KU-plastics, that were previously repaired with the Plastic Repair Set -D 007 700-.

For filling over a repair area to eliminate a mark

Application Instructions

Properties

Constant, fine, creamy consistency

High filling characteristics - no collapsing

Hardens quickly

Sands well

Good adhesion on metal and plastic

Base Surface

Suitable base surfaces:

Steel

Galvanized sheet steel

Aluminum

On all cleaned and sanded plastics in vehicle area

Fiberglass-reinforced plastics (UP-GF)

Well-sanded old paint or factory paint

Hardened two-part filler/two-part primers

Pre-treatment of base surfaces:

–	Remove any grease and sand the surface.

–	Bare metallic base surfaces are to be insulated with Two-Part Wash Primer -LHV 043 000 A2- and then filled with Two-Part HS Performance Filler. Sand the filler after drying.

–	With UP-GF underbodies, clean components of any residual agents and sand the surface.

Two-Part Fine Filling Paste, Flexible

–	Clean once more using the Silicone Remover, Long -LVM 020 100 A5- or Silicone Remover -LVM 020 000 A5- before reworking.

Two-Part Fine Filling Paste, Flexible

Reworking

Recommended structure:

Fine filling paste by itself.

Rework fine filling paste with Two-Part Fine Filling Paste -LSP 784 002 A2- or with Two-Part Spray Filling Paste -ALN 788 007- (except on galvanized steel).

Prime bare spots and filled areas with Two-Part Wash Primer -LHV 043 000 A2- and then fill with Two-Part HS Performance Filler.

–	Then paint over with the top coat.

Note

Before filling, dry-sand the entire surface with P280-400 sandpaper.

Application Table

Two-Part Fine Filling Paste, Flexible

Mixing ratio		2 to 3 % by weight
Add hardener		Two-Part Hardener -LVM 018 00 A1-
Pot life		2 to 4 minutes at +20 °C (68 °F)
Drying time (air drying at +20 °C (68 °F) room temperature)		20 to 30 minutes
Infrared drying:
	short-wave	approximately three minutes (at 50 % output)
	middle-wave	approximately five minutes
Sanding compatibility		Preliminary sanding	Final sanding
	Wet	as fine filling paste P180 grit	as fine filling paste P320-P360 grit
	Dry	as filling paste P80 grit, as filling paste P120 grit	as filling paste P120-P240 grit, as fine filling paste P280 grit

Caution

This filling paste may not be applied to PVB (acid-hardening) adhesive primers or one-part primers (for example, synthetic resin).

Application on thermoplastic or elastic coatings is also not possible. In these cases, only apply filler paste to bare steel.

Note

Before filling, dry-sand the entire surface with P280-320 sandpaper.

Avoid using excessive hardener paste, to prevent it from bleeding through, especially on daylight colors and light metallic colors.

Reaction temperature at least +5 °C (41 °F).

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