Volkswagen Polo Service & Repair Manual: Two-Part Filler
Two-Part Filler -LLS MAX 202 M2-, medium gray |
The Two-Part Filler -LLS MAX 202 M2-, (medium gray) is a
high-quality two-part HS sanding filler. The raw material base
is acrylic resin. |
Constant atomizing pressure |
Optimal and stable processing properties |
Great stability under load |
Excellent high-build characteristics |
Application area: clever repair |
Professional painting result |
Note
For work safety, wear appropriate, personal protective
equipment. |
Sheet steel that has been cleaned, sanded and primed with
Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM
044 007 A2-/-LVM 044 171 A2-, galvanized/electrolytically zinced
sheet steel or soft aluminum. |
Finely sanded, thoroughly cleaned, original factory primer. |
Sanded factory paint or old paint (except TPA). |
Surfaces prepared with two-part polyester products and then
sanded very fine. |
Cleaned and sanded UP-GF base surfaces, free of separating
agents. |
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Pre-treatment of base surfaces: |
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Carefully clean using Silicone Remover -LVM 020 000 A5- or
Silicone Remover, Long -LVM 020 100 A5-. |
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Sand the factory- or old paint. |
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Thoroughly remove any potential rust spots and sand any
transitions to old paint. |
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Use a suitable cleaning agent before reworking to ensure a
clean and residue-free surface. |
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Activating the Two-Part Spray Can: |
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Remove the red push button on the cap and set it on the
valve for the hardener mixture on the bottom of the can. |
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Press in the valve for the hardener mixture. Make sure when
pressing down the valve for the hardener mixture that the can is
upside down. |
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Shake the can thoroughly for two minutes. |
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Processing time/pot life: |
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Eight hours at +20 °C (68 °F) |
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Apply two to three spray applications to cover with a 5 to
10 minute intermediate ventilation time. |
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Maintain a distance of 20 to 25 cm. |
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The recommended dry layer thickness is approximately 80 to
120 µm. |
Note
If the spraying procedure is interrupted, make sure that the
valve above the spray head is empty to prevent any nozzle
blockage. |
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Air drying at +20 °C (68 °F) room temperature is: |
Three to four hours for a dry layer thickness of 80 to 120
µm. |
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The drying time with forced drying is at least 5 to 15
minutes. |
Forced drying at +60 °C (140 °F) object temperature is 30 to
40 minutes for a layer thickness of 80 to 120 µm. |
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The drying time for IR drying is a minimum of 5 to 10
minutes. |
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IR drying for a layer thickness of 80 to 120 µm is 10
minutes with a short-wave heater and 15 minutes with a
medium-wave heater. |
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Dry-sand with rotary sander and dust extraction. P400-500
grit sandpaper. |
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Wet-sand with P800-1000 grit sandpaper |
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VOC value: 2004/42/IIB(e)(840)690 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 840 g/L
volatile organic compounds. The VOC-value of this product in
ready-to-use form is a maximum of 690 g/L. |
The guaranteed shelf life of 36 months from date of
manufacture. Use no later than the date indicated on the label
and store in original container at +20 °C (68 °F). |
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One-Part Clean Spray Can -LLS MAX 112-, 400 ml for
Water-Based Mixed Paint “Aqua Premium System”
Edition 05/2014
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Two-Part Clear Coat -LLS MAX 210-
Edition 12/2010
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