Volkswagen Polo Service & Repair Manual: Two-Part Epoxy Primer Filler

Volkswagen Polo Service & Repair Manual / General Paint Information / Original Products / SprayMax System / Two-Part Epoxy Primer Filler

Definition:

Two-Part Epoxy Primer Filler -LLS MAX 220 M1-, beige (250 ml)

Two-Part Epoxy Primer Filler -LLS MAX 220 M2-, beige (400 ml)

Edition 03/2013

Product Description

The Two-Part Epoxy Primer Filler -LLS MAX 220 M1/M2- is a two-component epoxy spray can for use with small damaged areas. Do not use in areas vulnerable to stone impact.

The EP primer filler must be protected by the trim panels, body covers, wheel housing liners and UBS material in the underbody area. All difficult to reach areas must be sealed with wax underbody protection.

For work safety, wear appropriate, personal protective equipment.

Properties:

Can be used in a number of ways

Good corrosion protection

Application Instructions

Base Surface

Suitable base surfaces:

Bare sheet steel, sanded

Cleaned and sanded, galvanized/electrolytically zinced sheet steel or soft aluminum

Well-sanded old paint or factory paint

Original replacement primer, sanded

Cleaned and sanded UP-GF surfaces, free of separating agents

Surfaces prepared with two-part polyester products and then sanded very fine.

Pre-treatment of base surfaces:

–	Carefully clean using Silicone Remover -LVM 020 000 A5- or Silicone Remover, Long -LVM 020 100 A5-.

Two-Part Epoxy Primer Filler

–	Then, sand.

Two-Part Epoxy Primer Filler

–	Use a suitable cleaning agent before reworking to ensure a clean and residue-free surface.

Caution

The Two-Part Epoxy Primer Filler -LLS MAX 220 M1/M2- may not be applied to PVB (acid-hardening) adhesive primers or one-part primers (for example, synthetic resin).

Two-Part Epoxy Primer Filler

Processing

Application:

–	Shake before using.

Two-Part Epoxy Primer Filler

–	Remove the red push button on the cap and set it on the valve for the hardener mixture on the bottom of the can.

Two-Part Epoxy Primer Filler

–	Press in the valve for the hardener mixture. Make sure when pressing down the valve for the hardener mixture that the can is upside down.

Two-Part Epoxy Primer Filler

–	Shake the can thoroughly for two minutes.

Two-Part Epoxy Primer Filler

Processing time/pot life:

–	Eight hours at +20 °C (68 °F)

Two-Part Epoxy Primer Filler

Application type “coat”

–	Apply two to three spray applications with a 5 to 10 minute intermediate ventilation time.

Spraying distance:

–	Maintain a distance of 20 to 25 cm.

Reaction Temperature:

–	Minimum +15 °C (59 °F).

–	The recommended dry layer thickness is between 50 and 70 µm.

Note

If the spraying procedure is interrupted, make sure that the valve above the spray head is empty to prevent any nozzle blockage.

Two-Part Epoxy Primer Filler

Drying

The drying time with forced drying is at least 5 to 15 minutes.

Two-Part Epoxy Primer Filler

Forced drying at +60 to 65 °C (140° to 149 °F) object temperature is 40 to 45 minutes for a layer thickness of 50 to 70 µm.

Two-Part Epoxy Primer Filler

The drying time for IR drying is a minimum of 10 to 20 minutes.

Two-Part Epoxy Primer Filler

IR drying with a 50 to 70 µm layer thickness is 3 to 5 minutes with a short-wave heater at 50% power and then 15 to 20 minutes at 100% power.

Two-Part Epoxy Primer Filler

Further Processing

–	Dry-sand with rotary sander and dust extraction. P400-500 grit sandpaper

Two-Part Epoxy Primer Filler

–	Wet-sand with P800-1000 grit sandpaper

Two-Part Epoxy Primer Filler

Reworking

Can be painted over with:

Two-part HS top coats

Water-based base paint and two-part HS clear coat

Note

Any faults in the base surface can be “filled” with two-part polyester filler.

After drying and intermediate sanding, the filled patches can be re-insulated using Two-Part Epoxy Primer Filler -LLS MAX 220 M1/M2-.

Caution

For work safety, wear appropriate, personal protective equipment.

Note the safety data sheets as well as the warnings on the label of the spray nozzle.

Before processing and activating the hardener cartridge, the can must be shaken for approximately two minutes. Shake briefly again before every subsequent spray application.

Dispose of the empty spray cans as recyclable material.

Characteristics

Two-Part Epoxy Primer Filler

VOC value: 2004/42/IIB(e)(840)650

The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 840 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 650 g/L.

Storage

The guaranteed shelf life of 36 months from date of manufacture. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).

Two-Part Epoxy Primer Filler

Two-Part Clear Coat

Definition: Two-Part Clear Coat -LLS MAX 210- Edition 12/2010 Product Description ...

Two-Part Wash Primer

Definition: Two-Part Wash Primer -LLS MAX 230 M1-, olive green (250 ml) Edition 12/2013 Product Descrip ...

Other materials:

Removing and fitting head restraints
First read and observe the introductory information and safety warnings Every seat is fitted with a head restraint. The centre rear head restraint is designed solely for use with the centre rear seat. This head restraint should therefore not be installed in any of the other positions. Remov ...

Decorative Trims, Replacing, Bonded Decorative Trims
Special tools and workshop equipment required Cartridge Gun -VAG1628- Trim Removal Wedge -3409- Wiring Harness Repair Set - Hot Air Blower -VAS1978/14A- Materials ...

Controls for the air conditioning system
Fig. 125 In the centre console: air conditioning controls (manual) Fig. 126 In the centre console: Climatronic controls First read and observe the introductory information and safety warnings Press the corresponding button to switch a function on or off. When a function is switched on, ...