Volkswagen Polo Service & Repair Manual: Two-Part Wash Primer

Volkswagen Polo Service & Repair Manual / General Paint Information / Original Products / SprayMax System / Two-Part Wash Primer

Definition:

Two-Part Wash Primer -LLS MAX 230 M1-, olive green (250 ml)

Edition 12/2013

Product Description

The Two-Part Wash Primer -LLS MAX 230 M1- is a zinc chromate-free, phenol-free acid-hardening two-component wash primer.

For work safety, wear appropriate, personal protective equipment.

Properties:

Simple processing properties

Passivizing properties provide excellent protection against corrosion.

For metallic base surfaces

Short waiting period before recoating

‎Long curing time

Application area: exclusively for clever repair and minor repairs

Application Instructions

Base Surface

Suitable base surfaces:

Bare sheet steel, sanded

Cleaned and sanded, galvanized/electrolytically zinced sheet steel or soft aluminum

Thoroughly sanded old primer or factory primer (excluding thermoplastic coating)

Surfaces prepared with two-part polyester products and then sanded very fine.

Note

Because of the wide variety of alloys and manufacturing processes for metals, the base surface must first be tested to ensure that the pre-treatment provides sufficient adhesion.

Pre-treatment of base surfaces:

–	Carefully clean using Silicone Remover -LVM 020 000 A5- or Silicone Remover, Long -LVM 020 100 A5-.

Two-Part Wash Primer

–	Clean and sand factory or old paint, eliminate any potential rust areas, and sand transitions to old paint.

Two-Part Wash Primer

–	Use a suitable cleaning agent before reworking to ensure a clean and residue-free surface.

Two-Part Wash Primer

Processing

Application:

–	Shake the spray can thoroughly before activating the hardener in order to ensure proper mixing.

Two-Part Wash Primer

–	Remove the red push button on the cap and set it on the valve for the hardener mixture on the bottom of the can.

Two-Part Wash Primer

–	Press in the valve for the hardener mixture. Make sure when pressing down the valve for the hardener mixture that the can is upside down.

Two-Part Wash Primer

–	Shake the can thoroughly for two minutes.

Two-Part Wash Primer

Processing time/pot life:

–	Four days at +20 °C (68 °F)

Two-Part Wash Primer

Application type “coat”

–	Apply two spray applications with a 5 to 10 minute intermediate ventilation time.

Spraying distance:

–	Maintain a distance of 15 to 20 cm.

Reaction Temperature:

–	Minimum +15 °C (+59 °F).

–	The recommended dry layer thickness is 8 to 12 µm.

Note

If the spraying procedure is interrupted, make sure that the valve above the spray head is empty to prevent any nozzle blockage.

Two-Part Wash Primer

Drying

Air dry at +20 °C (68 °F) room temperature:

can be painted over after 20 to 30 minutes

Two-Part Wash Primer

Reworking

Can be painted over with:

Two-Part HS Filler

Note

The product can only be used underneath two-part HS filler in the three-layer structure.

Do not rework with polyester products, epoxy products or water soluble products.

Do not apply to thermoplastic coatings.

Do not rework directly with water-based base paint or two-part top coat.

Caution

For work safety, wear appropriate, personal protective equipment.

Note the safety data sheets as well as the warnings on the label of the spray nozzle.

Before processing and activating the hardener cartridge, the can must be shaken for approximately two minutes. Shake briefly again before every subsequent spray application.

Dispose of the empty spray cans as recyclable material.

Two-Part Wash Primer

Personal Protective Equipment:

Note the safety data sheets

Wear the personal protective equipment during application

Characteristics

Two-Part Wash Primer

VOC value: 2004/42/IIB(e)(840)703

The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 840 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 703 g/L.

Storage

The guaranteed shelf life of 36 months from date of manufacture. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).

Two-Part Wash Primer

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