VW Polo manuals

Volkswagen Polo Service & Repair Manual: Refrigerant Still in Circuit

Discharge the refrigerant circuit.
–  Remove malfunctioning component, flush with compressed air, collect escaping refrigerant oil.
–  The new component is to be filled with the amount of refrigerant oil flushed out (plus 20 cm3 for evaporator, plus 10 cm3 for condenser, refrigerant pipes and refrigerant hoses) as fresh refrigerant oil fill.
–  Replace the restrictor depending on the vehicle.
–  Assemble, evacuate and charge the refrigerant circuit.
Empty Refrigerant Circuit
–  Remove malfunctioning component. –  Remove the A/C compressor. –  Remove oil drain plug fr ...

A/C Compressor, Replacing
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Other materials:

Wiring Eyelets, Repairing
Special tools and workshop equipment required Torque Wrench 1331 5-50Nm -VAG1331-   Note Do not use rust remover, contact spray or grease because the lack of friction will cause the torque to be ...

General Information
Vehicles with a high voltage system (hybrid vehicles) Observe all of the additional warnings for all work performed on vehicles with the high voltage system. Refer to → Electrical Equipment; Rep. Gr.93. ...

Handling Pressure Vessels
Secure vessels to prevent them falling over! Secure upright cylinders to stop them falling over and cylinders lying flat to stop them rolling away. Do not throw vessels! If dropped, the vessels cou ...

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