Volkswagen Polo Service & Repair Manual: One-Part Anti-Corrosion Primer

Volkswagen Polo Service & Repair Manual / General Paint Information / Original Products / SprayMax System / One-Part Anti-Corrosion Primer

Definition:

One-Part Anti-Corrosion Primer -LLS MAX 003 M2-, reddish brown

Edition 03/2013

Product Description

The One-Part Anti-Corrosion Primer -LLS MAX 003 M2- is a zinc chromate-free single-compound product from the PVB system.

It can be used as a wash primer for all conventional metallic base surfaces.

For work safety, wear appropriate, personal protective equipment.

Properties:

Good corrosion protection properties

Easy handling (one-part material)

Application Instructions

Base Surface

Suitable base surfaces:

Bare sheet steel, sanded

Cleaned and sanded, galvanized/electrolytically zinced sheet steel or soft aluminum

Thoroughly sanded old primer or factory primer (excluding thermoplastic coating)

Original replacement primer, sanded

Surfaces prepared with two-part polyester products and then sanded very fine.

Note

Because of the wide variety of alloys and manufacturing processes for metals, the base surface must first be tested to ensure that the pre-treatment provides sufficient adhesion.

Pre-treatment of base surfaces:

–	Carefully clean using Silicone Remover -LVM 020 000 A5- or Silicone Remover, Long -LVM 020 100 A5-.

One-Part Anti-Corrosion Primer

–	Sand the factory- or old paint.

–	Thoroughly remove any potential rust spots and sand any transitions to old paint.

One-Part Anti-Corrosion Primer

–	Use a suitable cleaning agent before reworking to ensure a clean and residue-free surface.

One-Part Anti-Corrosion Primer

Processing

Application:

–	Shake the can thoroughly for two minutes.

One-Part Anti-Corrosion Primer

Application type “coat”

–	Apply two spray applications with a 5 to 10 minute intermediate ventilation time.

Spraying distance:

–	Maintain a distance of 20 to 25 cm.

–	The recommended dry layer thickness is between 15 and 20 µm.

Note

If the spraying procedure is interrupted, make sure that the valve above the spray head is empty to prevent any nozzle blockage.

One-Part Anti-Corrosion Primer

Drying

Dry at +20 °C (68 °F) room temperature for 10 to 20 minutes.

One-Part Anti-Corrosion Primer

Reworking

Can be painted over with:

Two-part HS filler (for application, see the respective ATI)

Two-part HS top coats

Water-based base paint and two-part HS clear coat

Note

Do not rework with polyester products and epoxy products.

Do not apply to thermoplastic coatings.

Do not directly rework with water-based base paint.

Caution

For work safety, wear appropriate, personal protective equipment.

Note the safety data sheets as well as the warnings on the label of the spray nozzle.

Shake briefly again before every subsequent spray application.

Dispose of the empty spray cans as recyclable material.

Characteristics

One-Part Anti-Corrosion Primer

VOC value: 2004/42/IIB(e)(840)690

The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 840 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 690 g/L.

Storage

The guaranteed shelf life of 60 months from date of manufacture. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).

One-Part Anti-Corrosion Primer

SprayMax System

...

One-Part Test Paint

Definition: One-Part Test Paint -LLS MAX 005-, black Edition 10/2008 Product Description ...

Other materials:

Aquaplus Design and Multi-Color Paintwork
In order to achieve error-free design and multi-colored paint applications using Aquaplus solid, metallic, pearlescent base paint, pay attention to the important notes and in some cases use special tools. Preparation: ...

Wax Spray -D 322 100 M2
Definition: Wax Spray -D 322 100 M2- Edition 01/2011 Product Description Wax Spray -D 322 100 M2- is a long-term anti-corrosion agent. After drying, the product forms a light ...

Notes on tow-starting
First read and observe the introductory information and safety warnings Vehicles should not be tow-started wherever possible. Use jump leads to start the engine instead . For technical reasons, the following vehicles cannot be tow-started: Vehicles with an automatic gearbox. If ...