Volkswagen Polo Service & Repair Manual: Decorative Trims, Replacing, Bonded Decorative Trims
| Special tools and workshop equipment
required |
| Trim Removal Wedge -3409- |
| Wiring Harness Repair Set - Hot Air Blower -VAS1978/14A- |
|
|
|
|
|
- DH 009 100 A2- |
|
|
- LSE 020 100 A3- |
| Decorative Trim, Removing |
Note
| It is not possible remove the decorative trim without damaging it. |
| – |
Loosen the lock washers -2- from the
inside of the light alloy wheel. |
| – |
Warm the decorative trim -1- from the
outside using the Hot Air Blower -VAG1416-. |
 Caution
| Do not overheat tires and light alloy wheels. |
|
| – |
Loosen the decorative trim -1- from the
inside of the light alloy wheel using the Trim Removal Wedge -3409-. |
| – |
Grab under one corner from the outside and pull the decorative trim
-1- off the light alloy wheel. |
Note
| The adhesive points for the PUR label are cut into the light alloy
wheel. |
| The remaining material serves as the adhesive base for the new
decorative trim. |
| The new decorative trim can be installed immediately. |
| Decorative Trim, Installing |
| These light alloy wheels are equipped with replaceable decoration
elements. Note the following when installing. |
| Make sure the adhesion area on the light alloy wheels and decorative
trim are free of dust and grease. |
| Clean the adhesion area with Silicone Remover -LSE 020 100 A3-. |
| – |
Apply 1K Window Adhesive -DH 009 100 A2- on the adhesive surfaces
-arrows- using the Cartridge Gun -VAG1628-. |
| Adhesive point: length = approximately 25 mm and diameter =
approximately 10 mm |
| – |
Press the decorative trim -2- into the
light alloy wheels -1- using firm pressure. |
| – |
Secure the decorative trim -2- to the
inside of the light alloy wheel with lock washers
-3-. |
| Minimum Curing Time: 3 Hours at Room Temperature of Minimum 15 °C
(59 °F). |
 WARNING
| The light alloy wheel must be balanced again. Refer to
→ Chapter „Vibration“. |
|
These disc wheels are equipped with replaceable decoration
elements. Note the following when installing.
–& ...
Other materials:
Pressures, Checking
Note
Check cooling performance. The A/C system is functioning
correctly when the air flowing from the instrument panel vents
has a temperature of 70C or lower.
Setting on Climatronic “LO”.
...
Magnetic Clutch High Pressure Switch -F118
Note
For switching pressures, removing and installing switches
and switch arrangement and version, see vehicle-specific
refrigerant circuit.
Refer to
→ Rep. Gr.87.
...
Refrigerant Circuit Pipes and Hoses
Caution
Non-approved tools or materials such as leak sealing
additives can cause damage or malfunctions in the
system.
Only use tools and materials approved by the
manufactu ...
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Decorative Trims, Replacing, Bolted Decorative Trims