Volkswagen Polo Service & Repair Manual: Crimping Pliers with Insert
| The Crimping Pliers without Insert -VAS1978/1- with Crimping
Pliers - Insert 2 -VAS1978/2- is a component of the Wiring
Harness Repair Set -VAS1978- and is used to crimp the connector
during the wiring harness repair. |
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| Color of Crimp
Connectors |
Color of Crimping Slot |
Wire Cross-Section |
| yellow |
yellow |
0.35 mm2 |
| Red |
Red |
0.5 mm2
- 1.0 mm2 |
| Blue |
Blue |
1.5 mm2
- 2.5 mm2 |
| yellow |
yellow |
4.0 mm2
- 6.0 mm2 |
 Note
| The Wiring Harness Repair - Crimping Plier - Base Tool
-VAS1978/1-2- can also be used together with the Wiring Harness
Repair - Crimping Head - .35-2.5mm -VAS1978/1-1- or Wiring
Harness Repair Set - Crimping Head - 4-6mm -VAS1978/2A- to crimp
the connectors as an alternative. Refer to
→ Chapter „Crimping Pliers - .35-2.5mm -VAS1978/1A-“. |
| Always be sure to use the correct crimping slot for the
crimping connection used. |
| Do not crimp wire insulation. |
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Various release tools are used to remove the different
terminals from terminal housings without damage.
A selection of release tools are a component ...
Other materials:
Controls for the heating and fresh air system
Fig. 127 In the centre console: rotary
controller of the heating and fresh air system with controls
First read and observe the introductory information
and safety warnings
Button, control
Additional information. Heating and fresh air system
...
Repairs and technical modifications
First read and observe the introductory information
and safety warningsRepairs and modifications must always be carried
out according to Volkswagen specifications .
Unauthorised modifications to the electronic components or software in the vehicle
may cause faults. As the electronic componen ...
Working on Airbag System
WARNING
When working on the airbag system (pyrotechnic
components, Airbag Control Module -J234-, wiring), the
ground cable must be disconnected with the ignition
switched on.
...
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