Volkswagen Polo Service & Repair Manual: Crimping Pliers with Insert

Volkswagen Polo Service & Repair Manual / Wiring / Wiring Harness and Connector Repairs / Tool Descriptions / Crimping Pliers with Insert

The Crimping Pliers without Insert -VAS1978/1- with Crimping Pliers - Insert 2 -VAS1978/2- is a component of the Wiring Harness Repair Set -VAS1978- and is used to crimp the connector during the wiring harness repair.

Crimping Pliers with Insert

Color of Crimp Connectors	Color of Crimping Slot	Wire Cross-Section
yellow	yellow	0.35 mm²
Red	Red	0.5 mm² - 1.0 mm²
Blue	Blue	1.5 mm² - 2.5 mm²
yellow	yellow	4.0 mm² - 6.0 mm²

Note

The Wiring Harness Repair - Crimping Plier - Base Tool -VAS1978/1-2- can also be used together with the Wiring Harness Repair - Crimping Head - .35-2.5mm -VAS1978/1-1- or Wiring Harness Repair Set - Crimping Head - 4-6mm -VAS1978/2A- to crimp the connectors as an alternative. Refer to → Chapter „Crimping Pliers - .35-2.5mm -VAS1978/1A-“.

Always be sure to use the correct crimping slot for the crimping connection used.

Do not crimp wire insulation.

Tool Descriptions

...

Contact Release Tools

Various release tools are used to remove the different terminals from terminal housings without damage. A selection of release tools are a component ...

Other materials:

Taper
Taper is caused by slightly offsetting the tread and/or the belt by a few tenths of a millimeter from the geometric center of the tire. Taper cannot be recognized visually nor can it be measured with workshop equipment. ...

Fastening and unfastening seat belts
Fig. 50 Inserting the seat belt latch plate into the buckle Fig. 51 Removing the latch plate from the buckle First read and observe the introductory information and safety warnings If worn properly, seat belts hold the vehicle occupants in the correct sitting position during an accident ...

Charging, replacing, disconnecting and connecting the vehicle battery
First read and observe the introductory information and safety warningsCharging the battery The vehicle battery should be charged by a qualified workshop, as the technology used in factory-fitted batteries requires voltage-limited charging . Volkswagen recommends using a Volkswagen dealership ...