Volkswagen Polo Service & Repair Manual: Crimping Pliers with Insert
| The Crimping Pliers without Insert -VAS1978/1- with Crimping
Pliers - Insert 2 -VAS1978/2- is a component of the Wiring
Harness Repair Set -VAS1978- and is used to crimp the connector
during the wiring harness repair. |
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| Color of Crimp
Connectors |
Color of Crimping Slot |
Wire Cross-Section |
| yellow |
yellow |
0.35 mm2 |
| Red |
Red |
0.5 mm2
- 1.0 mm2 |
| Blue |
Blue |
1.5 mm2
- 2.5 mm2 |
| yellow |
yellow |
4.0 mm2
- 6.0 mm2 |
 Note
| The Wiring Harness Repair - Crimping Plier - Base Tool
-VAS1978/1-2- can also be used together with the Wiring Harness
Repair - Crimping Head - .35-2.5mm -VAS1978/1-1- or Wiring
Harness Repair Set - Crimping Head - 4-6mm -VAS1978/2A- to crimp
the connectors as an alternative. Refer to
→ Chapter „Crimping Pliers - .35-2.5mm -VAS1978/1A-“. |
| Always be sure to use the correct crimping slot for the
crimping connection used. |
| Do not crimp wire insulation. |
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Various release tools are used to remove the different
terminals from terminal housings without damage.
A selection of release tools are a component ...
Other materials:
Paint System for Plastic Parts
This universal painting system enables you to safely and
simply paint all plastic parts which can be usually found on the
exterior. (Plastic types: PP, EPDM, ABS, PC, PPO, PBTP, UP-GF,
PA, PVC, R-TPU, PUR) This technical reference material does not
apply ...
Wiring Eyelets, Repairing
Special tools and workshop equipment
required
Torque Wrench 1331 5-50Nm -VAG1331-
Note
Do not use rust remover, contact spray or grease because the
lack of friction will cause the torque to be ...
Wire Break with Single Repair Point
Repair point with single crimp connection
–
Free up wire intended for repair (approximately 20 cm to
both sides of repair point).
–
If required, remove wiring harness wrapping using a folding
...
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