VW Polo manuals

Volkswagen Polo Service & Repair Manual: Corrugated Tube, Repairing

Special tools and workshop equipment required
Hot Air Blower -VAS5179- or
Hot Air Blower -VAG1416/- or
Wiring Harness Repair Set - Hot Air Blower -VAS1978/14A-
A new repair concept has been developed for repairing washer system hoses. Various individual hose connectors, adapters, Ethylene Propylene Diene Methylene (EPDM) rubber hoses and shrink tubing will be offered as replacement parts.
  Note
Area to be repaired must not be under stress of stretching or bending.
If the damaged area is longer than 20 mm, a new section of corrugated hose must be inserted and the procedure described in the following must be performed twice.
   
–  Trim and remove damaged sections of hose.
–  Select the appropriate connecting pieces -2- and -3- as well as the corresponding heat-shrinkable tube according to the Parts Catalog.
–  Carefully warm end of hose -1-.
–  Insert the connecting piece -2- into the corrugated tube -2--arrow A-.
–  Carefully warm the end of the corrugated tube -4-.
–  Insert the connecting piece -3- into the corrugated tube -4--arrow B-.
 

Corrugated Tube, Repairing

–  Trim the heat-shrinkable tube so that the corrugated tube is covered with a minimum of 20 mm dimension -x- of heat-shrinkable tube on both sides.
–  Slide the heat-shrinkable tube over the corrugated tube, attach the connecting pieces together and secure the repaired section with heat-shrinkable tubing.
 

Corrugated Tube, Repairing

Smooth Tube, Repairing
A new repair concept has been developed for repairing washer system hoses. Various individual hose connectors, adapters, Ethylene Propylene Diene Methylene (EPDM) rub ...

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Other materials:

Tires, Dismounting
Remove the valve insert.   Note If equipped handle the glued-on wheel trim carefully. Surface slightly scratched. Replace the damaged rim wheel trim.     ...

Run-Flat Tire (PAX), Lettering On Side Wall
In contrast to conventional tires, other designations are found on the tire flanks of PAX tires. In this way, these tires can be allocated clearly.     PAX Tires, Designations 245  ...

Washing the vehicle
First read and observe the introductory information and safety warningsThe longer substances such as insects, bird droppings, resinous tree sap, road dirt, industrial deposits, tar, soot or road salt and other corrosive materials remain on the vehicle, the more damage they do to the paintwork. ...

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