Volkswagen Polo Service & Repair Manual: Welding and Soldering on Refrigeration Systems

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / A/C System, General Information / Safety Precautions / Welding and Soldering on Refrigeration Systems

Before performing welding or soldering work on vehicles near the air conditioning system components, extract the refrigerant and remove the residue by flushing with compressed air and nitrogen.

The products of refrigerant decomposition due to the effect of heat are not only toxic, but may also have a highly corrosive effect on pipes and system components. They mainly take the form of hydrogen fluoride.

Pungent Odor

A pungent odor indicates that the products of decomposition mentioned above have already formed. Avoid inhaling these substances under all circumstances, as otherwise the respiratory system, lungs and other organs could be damaged.

First Aid

Following contact with eyes or mucous membranes, immediately rinse with copious amounts of running water and consult an eye specialist.

Following contact with the skin, immediately remove affected clothing and rinse skin with copious amounts of water.

Following inhalation of highly concentrated refrigerant vapors, immediately take the affected person into the open air. Call a doctor. Administer oxygen in the event of breathing difficulties. If the affected person has difficulty breathing or cannot breathe, tip head back and perform mouth to mouth respiration.

Product Characteristics

Refrigerants used in motor vehicle air conditioning systems belong to the new generation of refrigerants based on chlorine-free, partially fluorinated hydrocarbons (H ...

Handling Pressure Vessels

Secure vessels to prevent them falling over! Secure upright cylinders to stop them falling over and cylinders lying flat to stop them rolling away. ...

Other materials:

Vibration, Causes for Vibration
There are many causes for vibration. Vibration can also be caused by tire wear, among other things. Tire wear caused by driving does not always develop evenly over the entire tread. Due to this, a slight imbalance develops which disturbs the smoothness o ...

Important Information when Working with the A/C Service Station
Caution If it is suspected that chemicals were added to the refrigerant circuit to seal leaks, do not connect the A/C service station and do not extract the refrigerant. ...

Tire Sealant, Disposal
Tire sealant or residue from it must not be mixed with other wastes/fluids Accumulating fluid residue from tire sealant must be collected and placed in a plastic container. The plastic containers can be sent for recycling together ...