Volkswagen Polo Service & Repair Manual: Welding and Soldering on Refrigeration Systems

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / A/C System, General Information / Safety Precautions / Welding and Soldering on Refrigeration Systems

Before performing welding or soldering work on vehicles near the air conditioning system components, extract the refrigerant and remove the residue by flushing with compressed air and nitrogen.

The products of refrigerant decomposition due to the effect of heat are not only toxic, but may also have a highly corrosive effect on pipes and system components. They mainly take the form of hydrogen fluoride.

Pungent Odor

A pungent odor indicates that the products of decomposition mentioned above have already formed. Avoid inhaling these substances under all circumstances, as otherwise the respiratory system, lungs and other organs could be damaged.

First Aid

Following contact with eyes or mucous membranes, immediately rinse with copious amounts of running water and consult an eye specialist.

Following contact with the skin, immediately remove affected clothing and rinse skin with copious amounts of water.

Following inhalation of highly concentrated refrigerant vapors, immediately take the affected person into the open air. Call a doctor. Administer oxygen in the event of breathing difficulties. If the affected person has difficulty breathing or cannot breathe, tip head back and perform mouth to mouth respiration.

Product Characteristics

Refrigerants used in motor vehicle air conditioning systems belong to the new generation of refrigerants based on chlorine-free, partially fluorinated hydrocarbons (H ...

Handling Pressure Vessels

Secure vessels to prevent them falling over! Secure upright cylinders to stop them falling over and cylinders lying flat to stop them rolling away. ...

Other materials:

Sealing and inflating tyres
First read and observe the introductory information and safety warnings Sealing a tyre Unscrew the cap from the tyre valve. Use the valve core extractor to screw the valve core out of the tyre valve. Place the core on a clean surface. Shake the tyre filler bottle vigorously up ...

Silicone Remover
Definition: Silicone Remover -LSW 019 000 A5-, watery Silicone Remover -LVM 020 000 A5- Silicone Remover, Long -LVM 020 100 A5- Edition 02/2012 S ...

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Note Use the faulty sensor as a guide for installing all of the accompanying attachments, cable ties or marking bands. Do not crimp or cut the wires otherwise the functionality of the heated oxygen sensor (HO2S) will ...