Volkswagen Polo Service & Repair Manual: Product Characteristics
| Refrigerants used in motor vehicle air conditioning systems
belong to the new generation of refrigerants based on
chlorine-free, partially fluorinated hydrocarbons (H-FKW,
R134a). |
| With regard to their physical properties, these are
refrigerants which have been liquefied under pressure. They are
subject to the regulations governing pressure vessels and use is
only to be made of approved and appropriately marked containers. |
| Compliance with specific conditions is required to ensure
safe and proper use. |
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Handling Refrigerant
WARNING
| There is a danger of ice-up. |
| The refrigerant can then escape as a fluid or vapor. |
| Do not open containers which store refrigerant. |
|
| If refrigerant vessels are opened, the contents may escape
in liquid or vapor form. This process is intensified the higher
the pressure in the vessel. |
| The pressure level is governed by two factors: |
| The type of refrigerant in the vessel. “The lower the
boiling point, the higher the pressure.” |
| The temperature level. “The higher the temperature, the
higher the pressure.” |
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Protective Eyewear
Put on protective goggles. They prevent refrigerant getting into the eyes, as
this could cause severe injury from exposure to cold.
Protective Gloves and Clothing
Greases and oils dissolve readily in refrigerants. They would therefore
destroy the protective layer of grease if allowed to come into contact with the
skin. Degreased skin is however sensitive to the cold and germs.
Fluid Refrigerant and Skin Precaution
The refrigerant draws heat for evaporation from the surrounding area. Even if
this is the skin. This may cause extremely low temperatures. Local frost bite
may result (boiling point of R134a: -26.5 °C (-15.7 °F) at ambient pressure).
Do Not Breath In Refrigerant Vapor
 Note
| If highly concentrated refrigerant vapor escapes, it mixes
with the surrounding air and displaces the oxygen necessary for
breathing. |
|
A burning cigarette can cause refrigerant to decompose. The resultant
substances are toxic and must not be inhaled.
General Safety Precautions
As per VBG 20, German industrial liability insurance
association.
Follow th ...
Before performing welding or soldering work on vehicles near
the air conditioning system components, extract the refrigerant
and remove the residue by flushing with c ...
Other materials:
Warning and indicator lamps
The warning and indicator lamps indicate various warnings , faults or certain
functions. Some warning and indicator lamps light up when the ignition is
switched on and should go out once the engine is running or the vehicle is in
motion.
Depending on the vehicle's equipment level, additional ...
Valve, Removing and Installing, Metal Valve
Special tools and workshop equipment
required
Torque Wrench -VAG1410-
Perform the Following:
Removing
–
Remove the Tire Pressure Monitoring Sensor. Refer to
...
Wiring Harness Repair Set - Hot Air Blower -VAS1978/14A
Caution
When heat-shrinking crimp connections, be careful
not to damage any other wiring, plastic parts or
insulating material with the hot nozzle of the hot air
gun.
Always ...
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Safety Precautions
Welding and Soldering on Refrigeration Systems