Volkswagen Polo Service & Repair Manual: Product Characteristics

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / A/C System, General Information / Safety Precautions / Product Characteristics

Refrigerants used in motor vehicle air conditioning systems belong to the new generation of refrigerants based on chlorine-free, partially fluorinated hydrocarbons (H-FKW, R134a).

With regard to their physical properties, these are refrigerants which have been liquefied under pressure. They are subject to the regulations governing pressure vessels and use is only to be made of approved and appropriately marked containers.

Compliance with specific conditions is required to ensure safe and proper use.

Handling Refrigerant

WARNING

There is a danger of ice-up.

The refrigerant can then escape as a fluid or vapor.

Do not open containers which store refrigerant.

If refrigerant vessels are opened, the contents may escape in liquid or vapor form. This process is intensified the higher the pressure in the vessel.

The pressure level is governed by two factors:

The type of refrigerant in the vessel. “The lower the boiling point, the higher the pressure.”

The temperature level. “The higher the temperature, the higher the pressure.”

Protective Eyewear

Put on protective goggles. They prevent refrigerant getting into the eyes, as this could cause severe injury from exposure to cold.

Protective Gloves and Clothing

Greases and oils dissolve readily in refrigerants. They would therefore destroy the protective layer of grease if allowed to come into contact with the skin. Degreased skin is however sensitive to the cold and germs.

Fluid Refrigerant and Skin Precaution

The refrigerant draws heat for evaporation from the surrounding area. Even if this is the skin. This may cause extremely low temperatures. Local frost bite may result (boiling point of R134a: -26.5 °C (-15.7 °F) at ambient pressure).

Do Not Breath In Refrigerant Vapor

Note

If highly concentrated refrigerant vapor escapes, it mixes with the surrounding air and displaces the oxygen necessary for breathing.

Smoking Hazard

A burning cigarette can cause refrigerant to decompose. The resultant substances are toxic and must not be inhaled.

Safety Precautions

General Safety Precautions As per VBG 20, German industrial liability insurance association. Follow th ...

Welding and Soldering on Refrigeration Systems

Before performing welding or soldering work on vehicles near the air conditioning system components, extract the refrigerant and remove the residue by flushing with c ...

Other materials:

Changing the bulb in the number plate light
Fig. 186 In the rear bumper: number plate light Fig. 187 Number plate light: removing the bulb holder First read and observe the introductory information and safety warnings A normal flat screwdriver can be used to remove the number plate light . The actions sh ...

Wheel bolts
Fig. 166 Changing a wheel: loosening the wheel bolts Fig. 167 Changing a wheel: anti-theft bolt and adapter First read and observe the introductory information and safety warnings Only the spanner delivered with the vehicle should be used to loosen the wheel bolts. Only loosen the whee ...

General Information
All components of the refrigerant circuit submitted for quality observation are always to be sealed (use original sealing caps of original part). To date, the original parts (compressor, reservoir, receiver/dryer, evaporator and co ...