Volkswagen Polo Service & Repair Manual: Product Characteristics
| Refrigerants used in motor vehicle air conditioning systems
belong to the new generation of refrigerants based on
chlorine-free, partially fluorinated hydrocarbons (H-FKW,
R134a). |
| With regard to their physical properties, these are
refrigerants which have been liquefied under pressure. They are
subject to the regulations governing pressure vessels and use is
only to be made of approved and appropriately marked containers. |
| Compliance with specific conditions is required to ensure
safe and proper use. |
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Handling Refrigerant
WARNING
| There is a danger of ice-up. |
| The refrigerant can then escape as a fluid or vapor. |
| Do not open containers which store refrigerant. |
|
| If refrigerant vessels are opened, the contents may escape
in liquid or vapor form. This process is intensified the higher
the pressure in the vessel. |
| The pressure level is governed by two factors: |
| The type of refrigerant in the vessel. “The lower the
boiling point, the higher the pressure.” |
| The temperature level. “The higher the temperature, the
higher the pressure.” |
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Protective Eyewear
Put on protective goggles. They prevent refrigerant getting into the eyes, as
this could cause severe injury from exposure to cold.
Protective Gloves and Clothing
Greases and oils dissolve readily in refrigerants. They would therefore
destroy the protective layer of grease if allowed to come into contact with the
skin. Degreased skin is however sensitive to the cold and germs.
Fluid Refrigerant and Skin Precaution
The refrigerant draws heat for evaporation from the surrounding area. Even if
this is the skin. This may cause extremely low temperatures. Local frost bite
may result (boiling point of R134a: -26.5 °C (-15.7 °F) at ambient pressure).
Do Not Breath In Refrigerant Vapor
 Note
| If highly concentrated refrigerant vapor escapes, it mixes
with the surrounding air and displaces the oxygen necessary for
breathing. |
|
A burning cigarette can cause refrigerant to decompose. The resultant
substances are toxic and must not be inhaled.
General Safety Precautions
As per VBG 20, German industrial liability insurance
association.
Follow th ...
Before performing welding or soldering work on vehicles near
the air conditioning system components, extract the refrigerant
and remove the residue by flushing with c ...
Other materials:
Contact Housings, Repairing Wire Terminals
Note
For technical reasons, the contact housing for the wire
terminals can be supplied only with the contacts pushed in.
These contacts can be removed at every other contact housing ...
Smooth Tube, Repairing
A new repair concept has been developed for repairing washer
system hoses. Various individual hose connectors, adapters,
Ethylene Propylene Diene Methylene (EPDM) rubber hoses and
shrink tubing will be offered as replacement parts.
Smoot ...
Fuses in the vehicle
Fig. 172 Dash panel on the driver
side: fuse box cover
Fig. 173 In the front left of the
engine compartment: fuse box cover
First read and observe the introductory
information and safety warnings
Fuses must always be replaced by a new fuse with the same amp rating (same
colour and marki ...
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Safety Precautions
Welding and Soldering on Refrigeration Systems