VW Polo manuals

Volkswagen Polo Service & Repair Manual: Product Characteristics

Refrigerants used in motor vehicle air conditioning systems belong to the new generation of refrigerants based on chlorine-free, partially fluorinated hydrocarbons (H-FKW, R134a).
With regard to their physical properties, these are refrigerants which have been liquefied under pressure. They are subject to the regulations governing pressure vessels and use is only to be made of approved and appropriately marked containers.
Compliance with specific conditions is required to ensure safe and proper use.
   

Handling Refrigerant

  WARNING
There is a danger of ice-up.
The refrigerant can then escape as a fluid or vapor.
Do not open containers which store refrigerant.
If refrigerant vessels are opened, the contents may escape in liquid or vapor form. This process is intensified the higher the pressure in the vessel.
The pressure level is governed by two factors:
The type of refrigerant in the vessel. “The lower the boiling point, the higher the pressure.”
The temperature level. “The higher the temperature, the higher the pressure.”
   

Protective Eyewear

Put on protective goggles. They prevent refrigerant getting into the eyes, as this could cause severe injury from exposure to cold.

Protective Gloves and Clothing

Greases and oils dissolve readily in refrigerants. They would therefore destroy the protective layer of grease if allowed to come into contact with the skin. Degreased skin is however sensitive to the cold and germs.

Fluid Refrigerant and Skin Precaution

The refrigerant draws heat for evaporation from the surrounding area. Even if this is the skin. This may cause extremely low temperatures. Local frost bite may result (boiling point of R134a: -26.5 °C (-15.7 °F) at ambient pressure).

Do Not Breath In Refrigerant Vapor

  Note
If highly concentrated refrigerant vapor escapes, it mixes with the surrounding air and displaces the oxygen necessary for breathing.
Smoking Hazard

A burning cigarette can cause refrigerant to decompose. The resultant substances are toxic and must not be inhaled.

Safety Precautions
General Safety Precautions As per VBG 20, German industrial liability insurance association. Follow th ...

Welding and Soldering on Refrigeration Systems
Before performing welding or soldering work on vehicles near the air conditioning system components, extract the refrigerant and remove the residue by flushing with c ...

Other materials:

Light Alloy Wheels, Preparing
  WARNING Do not repair damaged rims by heating, welding or adding or removing material. Do not repair damaged or deformed rims or rims with cracked or deformed bolt h ...

Wheel cover
Fig. 163 Removing press-on wheel covers Fig. 164 Removing bolted-on wheel covers First read and observe the introductory information and safety warnings Removing and fitting press-on wheel covers Take the box spanner and wire hook from the toolkit . Insert the wire hook into o ...

Cleaning the engine compartment
First read and observe the introductory information and safety warningsThe engine compartment of any motor vehicle is a hazardous area . The engine compartment should be cleaned by a qualified workshop. Corrosion protection could be removed and electrical components damaged if the compartmen ...

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