Volkswagen Polo Service & Repair Manual: Product Characteristics

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / A/C System, General Information / Safety Precautions / Product Characteristics

Refrigerants used in motor vehicle air conditioning systems belong to the new generation of refrigerants based on chlorine-free, partially fluorinated hydrocarbons (H-FKW, R134a).

With regard to their physical properties, these are refrigerants which have been liquefied under pressure. They are subject to the regulations governing pressure vessels and use is only to be made of approved and appropriately marked containers.

Compliance with specific conditions is required to ensure safe and proper use.

Handling Refrigerant

WARNING

There is a danger of ice-up.

The refrigerant can then escape as a fluid or vapor.

Do not open containers which store refrigerant.

If refrigerant vessels are opened, the contents may escape in liquid or vapor form. This process is intensified the higher the pressure in the vessel.

The pressure level is governed by two factors:

The type of refrigerant in the vessel. “The lower the boiling point, the higher the pressure.”

The temperature level. “The higher the temperature, the higher the pressure.”

Protective Eyewear

Put on protective goggles. They prevent refrigerant getting into the eyes, as this could cause severe injury from exposure to cold.

Protective Gloves and Clothing

Greases and oils dissolve readily in refrigerants. They would therefore destroy the protective layer of grease if allowed to come into contact with the skin. Degreased skin is however sensitive to the cold and germs.

Fluid Refrigerant and Skin Precaution

The refrigerant draws heat for evaporation from the surrounding area. Even if this is the skin. This may cause extremely low temperatures. Local frost bite may result (boiling point of R134a: -26.5 °C (-15.7 °F) at ambient pressure).

Do Not Breath In Refrigerant Vapor

Note

If highly concentrated refrigerant vapor escapes, it mixes with the surrounding air and displaces the oxygen necessary for breathing.

Smoking Hazard

A burning cigarette can cause refrigerant to decompose. The resultant substances are toxic and must not be inhaled.

Safety Precautions

General Safety Precautions As per VBG 20, German industrial liability insurance association. Follow th ...

Welding and Soldering on Refrigeration Systems

Before performing welding or soldering work on vehicles near the air conditioning system components, extract the refrigerant and remove the residue by flushing with c ...

Other materials:

Wheel bolt caps
Fig. 165 Removing the wheel bolt caps First read and observe the introductory information and safety warnings Take the wire hook from the vehicle toolkit . Insert the hook through the opening in the cap and pull off in the direction of the arrow. The caps protect the wheel b ...

Reservoir
Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the system. Only use tools and materials approved by the manufactu ...

Removing and installing the headlights
Fig. 176 In the engine compartment: securing bolts for the right headlight Fig. 177 Guides for installing the right headlight First read and observe the introductory information and safety warnings Depending on the vehicle variant, the headlight may have to be removed in order to replac ...