VW Polo manuals

Volkswagen Polo Service & Repair Manual: Two-Part IR Premium Filling Paste

Part names:
Two-Part IR Premium Filling Paste -LSP 787 220 A1-
Two-Part IR Premium Filling Paste -LSP 787 220 A2-
Two-Part IR Premium Filling Paste -LSP 787 220 A3-
Edition 06/2011
Product Description
The Two-Part IR Premium Filling Paste -LSP 787 220 A1/A2/A3- is a high-quality polyester filling paste used for vehicle paintwork repairs.
Other Application Areas:
All conventional metallic base surfaces
Also adheres very well to galvanized base surfaces.
Sands well
Non-porous and easily-shapeable.
Well-suited for IR drying
Application Instructions
Base Surface
Suitable base surfaces:
Steel Panel
Galvanized sheet steel
Aluminum
Well-sanded factory or old paint
Hardened and sealed two-part filler/two-part primers
Cleaned and sanded UP-GF surfaces, free of separating agents
  Caution
This filling paste may not be applied to PVB (acid-hardening) adhesive primers or one-part primers (for example, synthetic resin).
Application on thermoplastic or elastic coatings is also not possible.
   
Pre-treatment of base surfaces:
–  Remove any grease and sand the surface.
–  Bare metallic base surfaces are to be insulated with Two-Part Wash Primer -LHV 043 000 A2- and then filled with Two-Part HS Performance Filler. Sand the filler after drying.
–  With UP-GF underbodies, clean components of any residual agents and sand the surface.
–  Before reworking, apply a suitable cleaning agent to all base surfaces to ensure a clean and residue-free surface.
 

Two-Part IR Premium Filling Paste

Processing
Application type:
–  Apply filling paste.
 

Two-Part IR Premium Filling Paste

Mixture ratio:
–  Add 2 to 3 % by weight Two-Part Hardener -LVM 018 000 A1/A2- or, especially when dealing with high temperatures, Two-Part Hardener, Long -LVM 018 100 A2-.
  Note
Avoid using excessive hardener paste, to prevent it from bleeding through, especially on daylight colors and light metallic colors.
Curing Time:
–  At +20 °C (68 °F) room temperature for approximately two to four minutes.
Reaction Temperature:
–  Minimum +5 °C (41 °F)
 

Two-Part IR Premium Filling Paste

Drying
Air Drying:
–  At +20 °C (68 °F) room temperature for about 20 to 30 minutes.
 

Two-Part IR Premium Filling Paste

Infrared drying:
Short-wave heaters for three minutes (at 50 % power)
Medium-wave heaters for five minutes.
 

Two-Part IR Premium Filling Paste

Sanding compatibility
In connection with the aforementioned drying time:
–  Dry-sand the pre-sanding with P80-240 grit sandpaper
–  Dry-sand the final sanding with P240-400 grit sandpaper
  Note
Temperature resistance up to +80 °C (176 °F).
 

Two-Part IR Premium Filling Paste

Reworking
Recommended structure:
Fine filling paste by itself.
Rework fine filling paste with Two-Part Fine Filling Paste -LSP 784 002 A2- or with Two-Part Spray Filling Paste -ALN 788 007- (except on galvanized steel).
Prime sanded-through areas and filled areas again with Two-Part Wash Primer -LHV 043 000 A2- and then fill with Two-Part HS Performance Filler.
–  Then paint over with the top coat.
  Note
Before filling, dry-sand the entire surface with P280-400 sandpaper.
 

Two-Part IR Premium Filling Paste

Personal Protective Equipment:
Note the safety data sheets
Wear the personal protective equipment during application
Characteristics
 

Two-Part IR Premium Filling Paste

Delivery Viscosity pasty
Flashpoint: Filling paste over 23 °C (73.4 °F)
VOC value: 2004/42/IIB(b)(250)150 The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 250 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 150 g/L.
 
Storage
The guaranteed shelf life is 12 months from the production date. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).
   
Storage Conditions
–  Storage Temperature +20 °C (68 °F) (temperature should not exceed +30 °C (86 °F)).
 

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