VW Polo manuals

Volkswagen Polo Service & Repair Manual: Two-Part Diamond Aluminum Filling Paste

Definition:
Two-Part Diamond Aluminum Filling Paste, Powder -DA 004 200 A2-
Two-Part Diamond Aluminum Filling Paste, Hardener -DA 004 201 A1-
Two-Part Diamond Aluminum Filling Paste, Hardener -DA 004 211 A1-
Edition 09/2014
Product Description
This filling paste is a polyester filling paste suitable for all types of applications and especially for use in repairing aluminum panels.
It is designed for use in automobile repairs.
This filling paste is pliable and sandable while maintaining a high degree of firmness and temperature stability, which makes it especially suitable to be painted over.
  Note
The Hardener -DA 004 211 A1- must be used at temperatures over 30 (86 °F) and / or with a relative humidity over 80 %.
Application Instructions
Base Surface
Suitable base surfaces:
Aluminum
   
Pre-treatment of base surfaces:
 

Two-Part Diamond Aluminum Filling Paste

–  Carefully remove any grease and sand the base surface. The base surfaces must be prepared using the → Chapter „Pneumatic Brush Grinder Set -VAS6446-“. This means down to the bare metal with P40 grit sandpaper. If necessary, clean the dirty surface once again and then remove any cleaning residue again using the brush grinder.
 

Two-Part Diamond Aluminum Filling Paste

Processing
Application type:
–  Apply filling paste.
 

Two-Part Diamond Aluminum Filling Paste

Mixture ratio:
–  Both components are mixed in a ratio of 1 part by volume of hardener liquid and 2.5-3 parts by volume of powder or 10 grams of hardener liquid to 25 grams of powder to create a product that can be spread.
  Note
Avoid using too much hardener liquid, since this can negatively affect the final strength and adhesion of the filling paste.
Curing Time:
–  Pot life at +20 (68 °F) room temperature for approximately four to six minutes
Reaction Temperature:
–  Minimum +5 °C (41 °F)
Drying
 

Two-Part Diamond Aluminum Filling Paste

Air Drying:
 

Two-Part Diamond Aluminum Filling Paste

–  Dry for approximately ten minutes.
–  Cure using the short-wave IR heater.
Pre-hardening: 10 minutes at 50 °C (122 °F)
Hardening 1st step: 10 minutes at 75 °C (167 °F)
Hardening 2nd step: 10 minutes at 85 °C (185 °F)
 

Two-Part Diamond Aluminum Filling Paste

Sanding compatibility
–  Use the body plane to remove any visible excess material before the thermal final curing process. Then use P80 grit dry sandpaper to sand the contours.
Reworking:
No restriction
  Note
Use only in well ventilated spaces.
The wearing of protective gloves and dust masks is recommended.
The use of a grinding dust extractor is recommended.
Characteristics
 

Two-Part Diamond Aluminum Filling Paste

Delivery Viscosity Powder + Hardener Liquid
Flashpoint: Hardener 33 °C (91.4 °F)
Powder is not applicable
 
Storage
The guaranteed shelf life is 12 months from the production date. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).
   
Storage Conditions
–  Store in a cool and dry place.
–  Storage temperature +20 °C (68 °F).
 

Two-Part Diamond Aluminum Filling Paste

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