VW Polo manuals

Volkswagen Polo Service & Repair Manual: Two-Part Brilliant Clear Coat

Definition:
Two-Part Brilliant Clear Coat -L2K 769 K04 A5-
Edition 10/2010
Product Description
Two-part HS brilliant clear coat is a high-gloss, VOC compliant high solid clear coat from the two-part acrylic system.
Properties:
Very high stability under load
Reliable application
Very good gloss and depth
Can be used in a number of ways by adding thinner
Processing in two spray applications
Application Instructions
Base Surface
Suitable preliminary coatings:
Water-based base paints
   
Processing
Mixture ratio:
–  3:1 by volume with:
Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5-
Two-Part VHS Hardener, Short -LHA 009 050 A2-
Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052 A3-
Two-Part VHS Hardener, Extra Long -LHA 009 053 A2-
The choice of hardener depends on the temperature and the size of the surface. See technical application information two-part VHS hardener. Refer to → Chapter „Two-Part VHS Hardener and Two-Part VHS Performance Hardener“.
For elastification → Anchor.
Dilutable with:
Two-Part Thinner, Special -LVM 009 200 A2/A5-
 

Two-Part Brilliant Clear Coat

Processing time/pot life:
–  Ready for spraying 60-75 minutes at +20 °C (68 °F).
 

Two-Part Brilliant Clear Coat

Application type “coat”
 

Two-Part Brilliant Clear Coat

–  Processing viscosity 4 mm for +20 °C (68 °F), German Industry Standardization 53211
 

Two-Part Brilliant Clear Coat

Adding 10 % thinner at +20 °C (68 °F) material temperature.
–  Use a measuring stick to mix when pouring in the thinner.
Processing viscosity 4 mm gravity feed spraygun “Compliant” and “HVLP”:
 

Two-Part Brilliant Clear Coat

DIN 4 mm: 18 to 21 seconds
 

Two-Part Brilliant Clear Coat

–  Set spray nozzle (see manufacturer's information): “Compliant” 1.2 to 1.3 mm.
–  Set spray nozzle (see manufacturer's information): “HVLP” 1.2 to 1.3 mm.
–  Set spray pressure (see manufacturer's information): “Compliant” to 2.0 to 2.5 bar.
–  Set atomizing pressure (see manufacturer's information): “HVLP” 0.7 bar.
–  Apply in two spray applications with a 5 to 10 minute intermediate ventilation time. The first spray application is applied lightly, but completely.
–  The recommended dry layer thickness is between 50 and 70 µm.
 

Two-Part Brilliant Clear Coat

Drying
 

Two-Part Brilliant Clear Coat

Final drying time with forced drying is at least 10 minutes.
 

Two-Part Brilliant Clear Coat

Forced drying is at between +60 and 65 °C (140° and 149 °F) for 35 to 40 minutes.
 

Two-Part Brilliant Clear Coat

Final drying time for IR drying is a minimum of 5 to 10 minutes.
 

Two-Part Brilliant Clear Coat

IR dry with a short-wave heater for 15 to 20 minutes and with a medium-wave heater for 10 to 15 minutes
 

Two-Part Brilliant Clear Coat

Special Instructions
Elastification for rigid and semi-rigid plastics:
The base material must first be mixed with 15 % Elastic Additive -ALZ 011 001-.
Mixture with two-part VHS hardeners, 3:1 with 10 % Two-Part Thinner, Special -LVM 009 200 A2/A5- (drying period is lengthened).
Characteristics
 

Two-Part Brilliant Clear Coat

Delivery Viscosity DIN 4 mm, +20 °C (68 °F): 24 to 28 seconds
Flashpoint: above +23 °C (73.4 °F)
VOC value: 2004/42/IIB(d)(420)420 The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 420 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 420 g/L.
 
     
Storage
The guaranteed shelf life of Two-Part Brilliant Clear Coat -L2K 769 K04 A5- is 48 months from date of manufacture. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).
 

Two-Part Brilliant Clear Coat

Two-Part HS Optimum Plus Clear Coat
Definition: Two-Part HS Optimum Plus Clear Coat -LZK 769 K07 A5- Edition 04/2013 Product Description ...

Two-Part HS Brilliant Plus Clear Coat
Definition: Two-Part HS Brilliant Plus Clear Coat -LZK 769 K05 A5- Edition 02/2012 Product Description ...

Other materials:

Locking or unlocking the driver door manually
Fig. 155 Door handle on driver door with lock cylinder First read and observe the introductory information and safety warnings If locked manually, all doors are locked. If unlocked manually, only the driver door is unlocked. Observe information on the anti-theft alarm . Fold the key bi ...

Special Tools
Special tools and workshop equipment required     Torque Wrench 1331 5-50Nm -VAG1331- Crimping Pliers, Complete -VAS1978/1A-   ...

Drink holders in the centre console
Fig. 102 In the front centre console: drink holders Fig. 103 Drink holder in the rear centre console: folding out the drink holder First read and observe the introductory information and safety warnings Opening and closing the rear drink holder To open, fold the drink holder down in the ...

© 2016-2018 Copyright www.vwpolo.net