VW Polo manuals

Volkswagen Polo Service & Repair Manual: Threaded Connections, Repairing

Special tools and workshop equipment required
Torque Wrench 1331 5-50Nm -VAG1331-
  Note
Do not use rust remover, contact spray or grease because the lack of friction will cause the torque to be exceeded when installing and this will lead to the threaded connection breaking.
The gray sanding pads are for slight contamination and suitable for "soft surfaces". The red sanding pads are for heavy contamination and suitable for "hard surfaces".
  WARNING
Risk of injury. Follow all Warnings and Safety Precautions. Refer to → Chapter „Warnings and Safety Precautions“.
–  Disconnect battery.
   
–  Loosen the cap nut and remove the wiring eyelet from the threaded connection.
–  Check the threaded connection for corrosion, contamination, etc.
–  Select the corresponding adapter and the corresponding sanding pad for the threaded connection.
  Caution
Make sure the tin layer is not worn down too much and the copper is not visible. A galvanic element can form from this, destroying the metal and causing incorrect repairs.
  Note
Due to the different thicknesses of the tin layer, the cleaning process must be performed in several steps and a visual inspection of the wiring eyelet between steps is necessary.
 

Threaded Connections, Repairing

–  Place the adapter on the threaded connection and sand off the corrosion and contaminants with circular movements.
–  Check the threaded connection and sand it again if necessary.
–  Retighten the connection and, if necessary, the anti-rotation protection to the specified torque. Refer to → Wiring diagrams, Troubleshooting & Component locations.
  Note
Optimal contact is ensured if the bolted components are tightened to the specified torque after cleaning.
–  Apply protection material to the threaded connection. Refer to → Chapter „Protecting“.
–  Reconnect the battery.
  WARNING
Risk of injury. Follow all Warnings and Safety Precautions. Refer to → Chapter „Warnings and Safety Precautions“.
–  Reprogram the window regulators, enter the radio code, set the clock and, if necessary, code control modules that have error messages.
 

Threaded Connections, Repairing

Wiring Eyelets, Repairing
Special tools and workshop equipment required Torque Wrench 1331 5-50Nm -VAG1331-   Note Do not use r ...

Battery Terminal Clamp and Battery Terminal, Cleaning
Special tools and workshop equipment required Torque Wrench 1331 5-50Nm -VAG1331- The Contact Surface Cleaning Set -VAS6 ...

Other materials:

Contact Housings, Repairing Wire Terminals
  Note     For technical reasons, the contact housing for the wire terminals can be supplied only with the contacts pushed in. These contacts can be removed at every other contact housing ...

Test Requirements
  Note Check cooling performance. The A/C system is functioning correctly when the air flowing from the instrument panel vents has a temperature of 70C or lower. Setting on Climatronic “LO”. ...

Long-Term Underbody Protection -D 314 D36 M2-, Gray
Definition: Long-Term Underbody Protection -D 314 D36 M2-, Gray Edition 02/2010 Product description of Long-Term Underbody Protection -D 314 D36 M2-, gray Long-Term Underbody ...

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