Volkswagen Polo Service & Repair Manual: Light Alloy Wheels, Preparing
WARNING
| Do not repair damaged rims by heating, welding or
adding or removing material. |
| Do not repair damaged or deformed rims or rims with
cracked or deformed bolt holes. |
| Only prepare wheels with tested and specified
original paint materials. |
| No warranty claims can be made against the
manufacturer after preparing rims. |
|
| Do not repair rims that have cracks forming on the edges.
Replace them immediately. |
| Cutting work, application of heat and welding applications
of any kind are not permitted. |
| Reshaping material is not permitted. |
| The true running and axial run-out deviations before
preparation must not exceed the manufacturing tolerance of 0.8
mm. |
| Only cast light alloy wheels may be primed. These wheels
have the material identification AlSi xx on the inside. |
| Forged wheels may only be painted. |
| Preparation is limited to the painted surfaces. |
| Wheels that have been worn smooth that only have a clear
coat may not be repaired. |
| Only surface damage on the visible side of the wheel may be
prepared. |
| Damage must not be more than 1 mm deep. |
| Up to 50 mm of the rim flange may be removed and filled. |
|
|
|
To maintain the decorative appearance of light alloy wheels
for a long time, regular care is necessary.
In particular, road salt and dust from brake ...
Removing
The wheel is removed.
Note
Hold the cap secure -1- with
...
Other materials:
Wire Break with Single Repair Point
Repair point with single crimp connection
–
Free up wire intended for repair (approximately 20 cm to
both sides of repair point).
–
If required, remove wiring harness wrapping using a folding
...
Working on Airbag System
WARNING
When working on the airbag system (pyrotechnic
components, Airbag Control Module -J234-, wiring), the
ground cable must be disconnected with the ignition
switched on.
...
Introduction
This chapter contains information on the following subjects:
→ Indicator lamps and fuel gauge
→ Filling the tank with petrol or diesel
→ Refuelling autogas
→ Capacities
→ Checks when filling the tank
The fuel cap is located at the re ...
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Light Alloy Wheels, Care and Maintenance
Hub Cap for Alloy Wheels with Open Threaded Connection, Removing and
Installing