VW Polo manuals

Volkswagen Polo Service & Repair Manual: Evacuating and Charging Valve, High Pressure Side

Special tools and workshop equipment required
Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench 1783 - 1/4" Drive Ratchet -VAS6234-
  WARNING
There is a danger of ice-up.
Refrigerant will leak out if refrigerant circuit is not discharged.
Refrigerant must be extracted before opening refrigerant circuit. If refrigerant circuit is not opened within 10 minutes of extraction, pressure may form in refrigerant circuit due to evaporation. Extract the refrigerant once more.
Only valves and connections that are resistant to refrigerant R134a and refrigerant oil must be installed.
Different connections (outer diameter) for high pressure and low pressure side.
Always screw on sealing caps.
Allocation in vehicle.
   
Refer to → Rep. Gr.87 for the vehicle-specific repair manual.
  Note
Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench 1783 - 1/4" Drive Ratchet -VAS6234-
Use a suitable Refrigerant Sockets -T10364- to loosen the valve insert. Refer to → Fig. „“ Refrigerant Sockets -T10364- for the high pressure/low pressure side service connection valves in the refrigerant circuit”“
1 -  Socket with external and internal threads
2 -  O-ring: 10.8 mm; 1.8 mm identification: black or with colors
3 -  Valve with M12 x 1.5 mm external threads and groove for O-ring (7 ± 1 Nm)
4 -  O-ring for the cap: 10.8 mm; 1.8 mm identification: black or with colors
5 -  Cap
 

Evacuating and Charging Valve, High Pressure Side

Evacuating and Charging Valve with Schrader Valve
Special tools and workshop equipment required Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench 1783 - 1/4" Drive Ratchet -VA ...

Evacuating and Charging Valve, Low Pressure Side
Special tools and workshop equipment required Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench 1783 - 1/4" Drive Ratchet -VA ...

Other materials:

Rear view
Fig. 3 Overview of the rear of the vehicle Key for : Roof aerial High-mounted brake light Rear window Rear window heating Window aerial Rear window wiper Volkswagen badge, used for opening the tailgate Tail light cluster Number plate lights ...

Refrigerant Circuit, Tracing Leaks, with Leak Detection System -VAS6196- or Leak Detection Kit -VAS6201A- or Succeeding Model
  Note This repair manual describes different methods for detecting leaks in the refrigerant circuit. These methods have been tested and result in success when used correctly. If when searching for compressed air / Nit ...

Indicator lamp
First read and observe the introductory information and safety warnings  Lit up Possible cause Cruise control system (CCS) is controlling the speed. Several warning and indicator lamps will light up briefly as a functional check whe ...

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