VW Polo manuals

Volkswagen Polo Service & Repair Manual: Decorative Trims, Replacing, Bonded Decorative Trims

Special tools and workshop equipment required
Cartridge Gun -VAG1628-
Trim Removal Wedge -3409-
Wiring Harness Repair Set - Hot Air Blower -VAS1978/14A-
Materials
   
1K Window Adhesive
- DH 009 100 A2-
Silicone Remover
- LSE 020 100 A3-
 
     
Decorative Trim, Removing
  Note
It is not possible remove the decorative trim without damaging it.

Decorative Trims, Replacing, Bonded Decorative Trims

–  Loosen the lock washers -2- from the inside of the light alloy wheel.
–  Warm the decorative trim -1- from the outside using the Hot Air Blower -VAG1416-.
  Caution
Do not overheat tires and light alloy wheels.
–  Loosen the decorative trim -1- from the inside of the light alloy wheel using the Trim Removal Wedge -3409-.
–  Grab under one corner from the outside and pull the decorative trim -1- off the light alloy wheel.
  Note
The adhesive points for the PUR label are cut into the light alloy wheel.
The remaining material serves as the adhesive base for the new decorative trim.
The new decorative trim can be installed immediately.

 
     
Decorative Trim, Installing
These light alloy wheels are equipped with replaceable decoration elements. Note the following when installing.
Make sure the adhesion area on the light alloy wheels and decorative trim are free of dust and grease.
Clean the adhesion area with Silicone Remover -LSE 020 100 A3-.

Decorative Trims, Replacing, Bonded Decorative Trims

–  Apply 1K Window Adhesive -DH 009 100 A2- on the adhesive surfaces -arrows- using the Cartridge Gun -VAG1628-.
Adhesive point: length = approximately 25 mm and diameter = approximately 10 mm

 
     

Decorative Trims, Replacing, Bonded Decorative Trims

–  Press the decorative trim -2- into the light alloy wheels -1- using firm pressure.
–  Secure the decorative trim -2- to the inside of the light alloy wheel with lock washers -3-.
Minimum Curing Time: 3 Hours at Room Temperature of Minimum 15 °C (59 °F).
  WARNING
The light alloy wheel must be balanced again. Refer to → Chapter „Vibration“.
Decorative Trims, Replacing
...

Decorative Trims, Replacing, Bolted Decorative Trims
These disc wheels are equipped with replaceable decoration elements. Note the following when installing.     –& ...

Other materials:

Structuring Component
Definition: Structuring Component, Fine -ALN 775 108- Edition 04/2013 Product Description The Structuring Component, Fine -ALN 775 108- is a component for the two-part HS top ...

Wheel Bolt Versions
Shank Designs There are two shank designs: rounded and conical.     The rounded shank has a curved surface -arrow A-. This design was used for original rims. The conic ...

Curtain airbags
Fig. 61 On the left-hand side of the vehicle: location and deployment zone of the curtain airbag First read and observe the introductory information and safety warnings In the interior, a curtain airbag is fitted above the doors on both the driver and front passenger sides . The airbag loca ...

© 2016-2019 Copyright www.vwpolo.net