VW Polo manuals

Volkswagen Polo Service & Repair Manual: Welding and Soldering on Refrigeration Systems

Before performing welding or soldering work on vehicles near the air conditioning system components, extract the refrigerant and remove the residue by flushing with compressed air and nitrogen.
The products of refrigerant decomposition due to the effect of heat are not only toxic, but may also have a highly corrosive effect on pipes and system components. They mainly take the form of hydrogen fluoride.
   

Pungent Odor

A pungent odor indicates that the products of decomposition mentioned above have already formed. Avoid inhaling these substances under all circumstances, as otherwise the respiratory system, lungs and other organs could be damaged.

First Aid

Following contact with eyes or mucous membranes, immediately rinse with copious amounts of running water and consult an eye specialist.
Following contact with the skin, immediately remove affected clothing and rinse skin with copious amounts of water.
Following inhalation of highly concentrated refrigerant vapors, immediately take the affected person into the open air. Call a doctor. Administer oxygen in the event of breathing difficulties. If the affected person has difficulty breathing or cannot breathe, tip head back and perform mouth to mouth respiration.
   
Product Characteristics
Refrigerants used in motor vehicle air conditioning systems belong to the new generation of refrigerants based on chlorine-free, partially fluorinated hydrocarbons (H ...

Handling Pressure Vessels
Secure vessels to prevent them falling over! Secure upright cylinders to stop them falling over and cylinders lying flat to stop them rolling away. ...

Other materials:

Single Wire Seals, Installing
  Note Single wire seals prevent the penetration of water and dirt into the contact housing. They are installed, for example, in the engine compartment and must be reinstalled after a repair. Single wire seal is crimpe ...

Displays
Fig. 12 A: bonnet open, B: tailgate open, C: front left door open, D: right rear door open (only in four-door vehicles) First read and observe the introductory information and safety warnings Depending on the vehicle equipment level, a variety of information can be displayed in the instr ...

Diesel
First read and observe the introductory information and safety warnings Diesel Diesel fuel must comply with the European standard EN 590 (in Germany DIN EN 590)  . The service intervals are shorter if you use diesel with a high sulphur content ⇒ BookletService schedule,  . A Volkswa ...

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