VW Polo manuals

Volkswagen Polo Service & Repair Manual: Welding and Soldering on Refrigeration Systems

Before performing welding or soldering work on vehicles near the air conditioning system components, extract the refrigerant and remove the residue by flushing with compressed air and nitrogen.
The products of refrigerant decomposition due to the effect of heat are not only toxic, but may also have a highly corrosive effect on pipes and system components. They mainly take the form of hydrogen fluoride.
   

Pungent Odor

A pungent odor indicates that the products of decomposition mentioned above have already formed. Avoid inhaling these substances under all circumstances, as otherwise the respiratory system, lungs and other organs could be damaged.

First Aid

Following contact with eyes or mucous membranes, immediately rinse with copious amounts of running water and consult an eye specialist.
Following contact with the skin, immediately remove affected clothing and rinse skin with copious amounts of water.
Following inhalation of highly concentrated refrigerant vapors, immediately take the affected person into the open air. Call a doctor. Administer oxygen in the event of breathing difficulties. If the affected person has difficulty breathing or cannot breathe, tip head back and perform mouth to mouth respiration.
   
Product Characteristics
Refrigerants used in motor vehicle air conditioning systems belong to the new generation of refrigerants based on chlorine-free, partially fluorinated hydrocarbons (H ...

Handling Pressure Vessels
Secure vessels to prevent them falling over! Secure upright cylinders to stop them falling over and cylinders lying flat to stop them rolling away. ...

Other materials:

General Information
Perform a road test to determine if a vehicle pulls to one side and if so, when and to which side. If the vehicle pulls to one side. Refer to → Chapter „Corrective Action When Vehicle Pulls to One Side“. If the vehicle ali ...

Support Mode with Battery Charger -VAS5900
General Information The support mode provides the vehicle electrical system with voltage when the battery is removed or disconnected. For more information. Refer to Battery Charger -VAS5900- Operating Instructions. ...

Replacing the battery
Fig. 21 Vehicle key: opening the battery case cover Fig. 22 Vehicle key: removing the battery First read and observe the introductory information and safety warnings Volkswagen recommends having the battery changed at a Volkswagen dealership or by a qualified workshop. The battery is l ...

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