Volkswagen Polo Service & Repair Manual: Welding and Soldering on Refrigeration Systems

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / A/C System, General Information / Safety Precautions / Welding and Soldering on Refrigeration Systems

Before performing welding or soldering work on vehicles near the air conditioning system components, extract the refrigerant and remove the residue by flushing with compressed air and nitrogen.

The products of refrigerant decomposition due to the effect of heat are not only toxic, but may also have a highly corrosive effect on pipes and system components. They mainly take the form of hydrogen fluoride.

Pungent Odor

A pungent odor indicates that the products of decomposition mentioned above have already formed. Avoid inhaling these substances under all circumstances, as otherwise the respiratory system, lungs and other organs could be damaged.

First Aid

Following contact with eyes or mucous membranes, immediately rinse with copious amounts of running water and consult an eye specialist.

Following contact with the skin, immediately remove affected clothing and rinse skin with copious amounts of water.

Following inhalation of highly concentrated refrigerant vapors, immediately take the affected person into the open air. Call a doctor. Administer oxygen in the event of breathing difficulties. If the affected person has difficulty breathing or cannot breathe, tip head back and perform mouth to mouth respiration.

Product Characteristics

Refrigerants used in motor vehicle air conditioning systems belong to the new generation of refrigerants based on chlorine-free, partially fluorinated hydrocarbons (H ...

Handling Pressure Vessels

Secure vessels to prevent them falling over! Secure upright cylinders to stop them falling over and cylinders lying flat to stop them rolling away. ...

Other materials:

General Information
Vehicles with a high voltage system (hybrid vehicles) Observe all of the additional warnings for all work performed on vehicles with the high voltage system. Refer to → Electrical Equipment; Rep. Gr.93. ...

Securing mounts, roof bars or load carrying system
Fig. 90 Securing points for mounts or roof bars (both sides) A: for 2-door vehicles without roof railing. B: for 4-door vehicles without roof railing. C: for vehicles with roof railing First read and observe the introductory information and safety warnings Mounts or roof bars serve as the b ...

Checklist
To ensure your own safety and that of your passengers, observe the following actions in the specified order : Stop the vehicle at a safe distance away from moving traffic and on a suitable surface . Switch on the hazard warning lights using the button . Apply the handbrake ...