Volkswagen Polo Service & Repair Manual: Handling Pressure Vessels
| Secure vessels to prevent them falling over! |
| Secure upright cylinders to stop them falling over and
cylinders lying flat to stop them rolling away. |
| If dropped, the vessels could be so severely deformed that
they rupture. The refrigerant evaporates immediately, liberating
considerable force. Flying fragments of cylinders can cause
severe injuries. |
| Valves may break off if cylinders are not properly
transported. To protect the valves, cylinders are only to be
transported with protective cap screwed on. |
| Never store in the vicinity of radiators. |
| High temperatures may occur next to radiators. High
temperatures are also accompanied by high pressures and the
maximum permissible vessel pressure may be exceeded. |
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Not Warming Above 50 °C (122 °F)
To avoid possible risk, pressure vessel regulations specify that vessels are
not to be heated to in excess of 50 °C (122 °F).
Heating Warning
| Do not heat with a naked flame under any circumstances.
Localized overheating can cause structural changes in the vessel
material, which then reduce its ability to withstand pressure.
There is also a danger of refrigerant decomposition due to
localized overheating. |
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Empty Containers
| Empty refrigerant vessels must always be sealed to prevent
the ingress of moisture. Moisture causes steel vessels to
corrode. This weakens the vessel walls. In addition, rust
particles entering into refrigeration systems from vessels will
cause malfunctioning. |
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Before performing welding or soldering work on vehicles near
the air conditioning system components, extract the refrigerant
and remove the residue by flushing with c ...
Make sure the shut-off valves are closed before connecting
the charging system to the air conditioning system.
Make sure the process is finishe ...
Other materials:
Release Tool Set -VAS1978/35
The Release Tool Set -VAS1978/35- is used to release the
various primary and secondary locking mechanisms on VW-group
vehicles. The set consists of 26 different tools which can be
used to professionally release or assemble e.g. round connector
systems, f ...
Checking the coolant level and refilling coolant
Fig. 139 In the engine compartment: mark
on the coolant expansion tank
Fig. 140 In the engine compartment: coolant
expansion tank cap
First read and observe the introductory information
and safety warningsThe warning lamp for the engine coolant will light up
if the engine coolant level i ...
How to start the engine using jump leads
Fig. 191 How to connect the jump
leads when starting vehicles without start/stop system: discharged battery Ⓐ and
battery providing assistance Ⓑ
Fig. 192 How to connect the jump
leads when starting vehicles with start/stop system: discharged battery Ⓐ and
battery providing assistance ...
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Welding and Soldering on Refrigeration Systems
Extraction and Charging System Safety Regulations