Volkswagen Polo Service & Repair Manual: Two-Part HS Vario Clear Coat
| Two-Part HS Vario Clear Coat -L2K 769 K01 A5- |
| Two-part HS vario clear coat is a VOC compliant (VOC value
less than 420 g/L), high-quality and productive high solid clear
coat. |
| Easy and quick to process |
| Variable uses for two-part HS and two-part VHS hardeners |
| Good spreading properties |
| Suitable preliminary coatings: |
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| Processing with Two-Part HS Hardeners |
| Two-Part HS Hardener -LHA 009 041 A3- |
| Two-Part HS Hardener, Short -LHA 021 004 A3- |
| Two-Part HS Hardener, Long -LHA 009 047 A3- |
| Two-Part HS Hardener, Extra Long -LHA 009 048 A3- |
| For Elastification. Refer to
→ Anchor. |
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| Processing time/pot life: |
| – |
Ready to spray in 60 to 90 minutes at +20 °C (68 °F)
(depending on the hardener used) |
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Processing viscosity at +20 °C (68 °F) material temperature
is the mixing viscosity for “Compliant” and “HVLP”. |
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Set spray nozzle (see manufacturer's information):
“Compliant” 1.2 to 1.3 mm. |
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Set spray nozzle (see manufacturer's information): “HVLP”
1.3 to 1.4 mm. |
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Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 to 2.5 bar. |
| – |
Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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 Note
| During the spray application process, the first half spray
application should form a thin, nearly complete film upon which
a fully-completed spray application can be applied. |
| – |
The recommended dry layer thickness is between 50 and 60 µm. |
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| Processing with two-part VHS hardeners |
| Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5- |
| Two-Part VHS Hardener, Short -LHA 009 050 A2- |
| Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052
A3- |
| Two-Part VHS Hardener, Extra Long -LHA 009 053 A2- |
| See technical application information for the two-part VHS
hardener. Refer to
→ Chapter „Two-Part VHS Hardener and Two-Part VHS Performance
Hardener“. |
| Two-Part Thinner, Special -LVM 009 200 A2-/-LVM 009 200 A5- |
| Two-Part Thinner, Long -LVM 009 300 A2- |
| HS Spot Thinner -LVM 006 000 A2-. Observe the technical
application information. Refer to
→ Chapter „HS Spot Thinner“. |
| For Elastification. Refer to
→ Anchor. |
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| Processing time/pot life: |
| – |
Ready to spray in 60 to 90 minutes at +20 °C (68 °F)
(depending on the hardener used) |
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| – |
Processing viscosity at +20 °C (68 °F) material temperature
is the mixing viscosity for “Compliant” and “HVLP”. |
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Add 12.5 % Two-Part Thinner, Special -LVM 009 200 A2-/-LVM
009 200 A5- /Two-Part Thinner, Long -LVM 009 300 A2- at + 20 °C
(68 °F) material temperature. |
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Set spray nozzle (see manufacturer's information):
“Compliant” 1.2 to 1.3 mm. |
| – |
Set spray nozzle (see manufacturer's information): “HVLP”
1.3 to 1.4 mm. |
| – |
Set spray pressure (see manufacturer's information):
“Compliant” to 2.0 to 2.5 bar. |
| – |
Set atomizing pressure (see manufacturer's information):
“HVLP” 0.7 bar. |
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|
Note
| During the spray application process, the first half spray
application should form a thin, nearly complete film upon which
a fully-completed spray application can be applied. |
| When using as a clear coat for minimal damage repairs
(clever repair procedure), 12.4 % Two-Part Thinner, Special -LVM
009 200 A2- can be replaced with 12.5 % HS Spot Thinner -LVM 006
000 A2-. Do not apply on slanted surfaces. |
| – |
The recommended dry layer thickness is between 50 and 60 µm. |
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| Air dry at +20 °C (68 °F) room temperature: |
| Dust dry after 20 to 30 minutes |
| Ready for assembly after 4 to 5 hours |
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| Final drying time with forced drying is a minimum of 5 to 10
minutes. |
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| Forced dry at +60 °C (140 °F) object temperature for 20 to
30 minutes |
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| Final drying time for IR drying is at least 5 minutes. |
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| IR dry with a short-wave heater for 10 to 15 minutes and
with a medium-wave heater for 15 to 20 minutes |
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| Elastification for rigid and semi-rigid plastics: |
| The base material must first be mixed with 15 % Elastic
Additive -ALZ 011 001-. |
| Mixture with two-part HS hardeners, 2:1 |
| Mixing two-part VHS hardeners, 3:1 with 20 % thinner (drying
extends this). |
| When using as a clear coat for minimal damage repairs
(clever repair procedure), 12.5 % Two-Part Thinner, Special -LVM
009 200 A2-/-LVM 009 200 A5- can be replaced with 12.5 % HS Spot
Thinner -LVM 006 000 A2-. Do not apply on slanted surfaces. |
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| Personal Protective Equipment: |
| Note the safety data sheets |
| Wear the personal protective equipment during application |
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| Flashpoint: |
above +23 °C (73.4 °F) |
| VOC value: 2004/42/IIB(d)(420)420 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 420 g/L
volatile organic compounds. The VOC-value of this product in
ready-to-use form is a maximum of 420 g/L. |
| The guaranteed shelf life of Two-Part HS Vario Clear Coat
-L2K 769 K01 A5- is 48 months from date of manufacture. Use no
later than the date indicated on the label and store in original
container at +20 °C (68 °F). |
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