Volkswagen Polo Service & Repair Manual: Refrigerant Circuit Pipes and Hoses

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / Refrigerant Circuit General Information / Refrigerant Circuit Components / Refrigerant Circuit Pipes and Hoses

Caution

Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the system.

Only use tools and materials approved by the manufacturer.

The warranty is voided if non-approved tools or materials are used.

All components of the refrigerant circuit submitted for quality observation are always to be sealed (use original sealing caps of original part).

Replace damaged or leaking components of refrigerant circuit. Refer to → Chapter „Components, Replacing“.

To date, the original parts (compressor, reservoir, receiver/dryer, evaporator and condenser) have been filled with nitrogen gas. This charge is being gradually discontinued. There is little or no pressure equalization when removing the sealing plugs from the original part.

The mixture of refrigerant oil and refrigerant r134a corrodes certain metals (e.g. copper) and alloys and dissolves some hose materials. Therefore use original replacement parts only.

Pipes and hoses are joined by threaded connections or special plug connectors.

Note

Observe specified torque for threaded connections, use appropriate release tools for plug connectors.

O-Ring

Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the sys ...

Pressure Relief Valve

Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the sys ...

Other materials:

Test after driving for 10 minutes
First read and observe the introductory information and safety warnings Reconnect the tyre filler hose and check the tyre pressure on the tyre pressure display ⑥. 1.3 bar (19 psi / 130 kPA) and lower: Do not drive on! The tyre cannot be sealed adequately with the breakdown set. ...

Checklist
Carry out the steps in the specified order : With the engine at operating temperature, park the vehicle on a level surface to ensure that the engine oil reading is correct. Switch off the engine and wait a few minutes for the engine oil to flow back into the sump. Open the ...

Stowing items of luggage
First read and observe the introductory information and safety warnings Always stow all items of luggage in the vehicle securely. Distribute items in the vehicle, on the roof and on the trailer as evenly as possible. Place heavy objects as far forward in the luggage compartment as po ...