VW Polo manuals

Volkswagen Polo Service & Repair Manual: Light Alloy Wheels, Preparing

  WARNING
Do not repair damaged rims by heating, welding or adding or removing material.
Do not repair damaged or deformed rims or rims with cracked or deformed bolt holes.
Only prepare wheels with tested and specified original paint materials.
No warranty claims can be made against the manufacturer after preparing rims.
Do not repair rims that have cracks forming on the edges. Replace them immediately.
Cutting work, application of heat and welding applications of any kind are not permitted.
Reshaping material is not permitted.
The true running and axial run-out deviations before preparation must not exceed the manufacturing tolerance of 0.8 mm.
Only cast light alloy wheels may be primed. These wheels have the material identification AlSi xx on the inside.
Forged wheels may only be painted.
Preparation is limited to the painted surfaces.
Wheels that have been worn smooth that only have a clear coat may not be repaired.
Only surface damage on the visible side of the wheel may be prepared.
Damage must not be more than 1 mm deep.
Up to 50 mm of the rim flange may be removed and filled.
   
Light Alloy Wheels, Care and Maintenance
To maintain the decorative appearance of light alloy wheels for a long time, regular care is necessary. In particular, road salt and dust from brake ...

Hub Cap for Alloy Wheels with Open Threaded Connection, Removing and Installing
Removing The wheel is removed.   Note     Hold the cap secure -1- with ...

Other materials:

Wheel bolt caps
Fig. 165 Removing the wheel bolt caps First read and observe the introductory information and safety warnings Take the wire hook from the vehicle toolkit . Insert the hook through the opening in the cap and pull off in the direction of the arrow. The caps protect the wheel b ...

Stowing items of luggage
First read and observe the introductory information and safety warnings Always stow all items of luggage in the vehicle securely. Distribute items in the vehicle, on the roof and on the trailer as evenly as possible. Place heavy objects as far forward in the luggage compartment as po ...

General Information
In order to be able to force moisture and other contaminants out of refrigerant circuit, compressed air and nitrogen (to force moisture out of refrigerant circuit) are to be used. For the most part, blowing through the refrigerant circui ...

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