VW Polo manuals

Volkswagen Polo Service & Repair Manual: Light Alloy Wheels, Preparing

  WARNING
Do not repair damaged rims by heating, welding or adding or removing material.
Do not repair damaged or deformed rims or rims with cracked or deformed bolt holes.
Only prepare wheels with tested and specified original paint materials.
No warranty claims can be made against the manufacturer after preparing rims.
Do not repair rims that have cracks forming on the edges. Replace them immediately.
Cutting work, application of heat and welding applications of any kind are not permitted.
Reshaping material is not permitted.
The true running and axial run-out deviations before preparation must not exceed the manufacturing tolerance of 0.8 mm.
Only cast light alloy wheels may be primed. These wheels have the material identification AlSi xx on the inside.
Forged wheels may only be painted.
Preparation is limited to the painted surfaces.
Wheels that have been worn smooth that only have a clear coat may not be repaired.
Only surface damage on the visible side of the wheel may be prepared.
Damage must not be more than 1 mm deep.
Up to 50 mm of the rim flange may be removed and filled.
   
Light Alloy Wheels, Care and Maintenance
To maintain the decorative appearance of light alloy wheels for a long time, regular care is necessary. In particular, road salt and dust from brake ...

Hub Cap for Alloy Wheels with Open Threaded Connection, Removing and Installing
Removing The wheel is removed.   Note     Hold the cap secure -1- with ...

Other materials:

Towing Recognition Control Module -J345
General Information The Towing Recognition Control Module -J345- recognizes “trailer mode” when there is a power decrease of at least 5 W → Note and transmits this information to various control modules via the CAN data bu ...

Refrigerant Circuit with A/C Service Station, Filling
  Caution If it is suspected that chemicals were added to the refrigerant circuit to seal leaks, do not connect the A/C service station and do not extract the refrigerant. ...

Changing bulbs in the front headlights (Xenon)
Fig. 181 Rear view of right-hand Xenon headlight: ① cornering light and ② turn signal First read and observe the introductory information and safety warnings The headlight needs to be removed in order to change a bulb. The actions should only be carried ...

© 2016-2025 Copyright www.vwpolo.net