VW Polo manuals

Volkswagen Polo Service & Repair Manual: Two-Part HS Premium Filler

Definition:
Two-Part HS Premium Filler -LVM 013 171 A4-, dark gray
Two-Part HS Premium Filler -LGF 013 007 A4-, light gray
Two-Part HS Premium Filler -LGF 013 100 A4-, white
Two-Part HS Premium Filler -LGF 013 190 A4-, anthracite
Edition 04/2013
Product Description
These two-part premium fillers are high-quality two-part HS acrylic-resin-based fillers.
Properties:
Very long processing time
Optimal and stable processing properties
Sands well
Great stability under load
High yield
Excellent high-build characteristics
Excellent paint finish
Application Instructions
Base Surface
Suitable base surfaces:
sheet steel that has been cleaned, sanded and primed with Two-Part Wash Primer -LHV 043 000 A2- or One-Part Wash Primer -LVM 044 007/171 A2-, galvanized/electrolytically zinced sheet steel or soft aluminum
Fine or non-sanded, thoroughly cleaned, original factory primer.
Sanded factory paint or old paint (including thermoplastic coatings)
Surfaces prepared with two-part polyester products and then sanded very fine.
Cleaned and sanded UP-GF surfaces, free of separating agents
   
Pre-treatment of base surfaces:
–  Carefully clean using Silicone Remover -LVM 020 000 A5- or Silicone Remover, Long -LVM 020 100 A5-.
 

Two-Part HS Premium Filler

–  Then, sand.
 

Two-Part HS Premium Filler

–  Use a suitable cleaning agent before reworking to ensure a clean and residue-free surface.
 

Two-Part HS Premium Filler

Processing
Mixture ratio:
–  4:1 by volume with:
Two-Part HS Hardener -LHA 009 041 A3-
Two-Part HS Hardener, Short -LHA 021 004 A3-
Two-Part HS Hardener, Extra Short -LHA 009 046 A2-
Two-Part HS Hardener, Long -LHA 009 047 A3-
Two-Part HS Hardener, Extra Long -LHA 009 048 A3-
  Two-Part HS Premium Filler
Mixture ratio:
–  7:1 by volume with:
Two-Part VHS Hardener, Short -LHA 009 050 A2-
Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5-
Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052 A3-
Two-Part VHS Hardener, Extra Long -LHA 009 053 A2-
For elastification. Refer to → Anchor.
 

Two-Part HS Premium Filler

Processing time/pot life:
–  Ready to spray 90 to 120 minutes at +20 °C (68 °F) (depending on the hardener used).
Thinner:
Two-Part Thinner -LVE 009 001 A5-
Two-Part Thinner, Long -LVM 009 300 A2-
Two-Part Thinner, Plus -LHA 014 000 A5-
Two-Part Thinner, Special -LVM 009 200 A2/A5-
 

Two-Part HS Premium Filler

Application type “coat”
 

Two-Part HS Premium Filler

–  Processing viscosity 4 mm for +20 °C (68 °F), German Industry Standardization 53211
Processing viscosity 4 mm gravity feed spraygun “Compliant” and “HVLP” is the mixed viscosity.
 

Two-Part HS Premium Filler

Adding 10 % VHS hardener at +20 °C (68 °F) material temperature
Adding HS hardener is not required, but up to 10 % is possible.
–  Use a measuring stick to mix when pouring in the hardener.
 

Two-Part HS Premium Filler

–  Set spray nozzle (see manufacturer's information): “Compliant” 1.6 to 1.8 mm.
–  Set spray nozzle (see manufacturer's information): “HVLP” 1.5 to 1.9 mm.
–  Set spray pressure (see manufacturer's information): “Compliant” to 1.5 to 3.0 bar.
–  Set atomizing pressure (see manufacturer's information): “HVLP” 0.7 bar.
 

Two-Part HS Premium Filler

–  Three spray applications are required to get a dry layer thickness of between 80 and 300 µm.
When air drying, the maximum dry layer thickness is 300 µm.
When forced drying, the maximum dry layer thickness is 250 µm.
When IR drying (white and light gray), the maximum dry layer thickness is 200 µm.
When IR drying (black), the maximum dry layer thickness is 180 µm.
The recommended dry layer thickness is between 80 and 200 µm.
 

Two-Part HS Premium Filler

Drying
The material can be sanded after 3 to 4 hours (layer thickness of 80 to 150 µm after air drying at +20 °C (68 °F) room temperature).
If the applied layer thickness is between 150 and 300 µm, the material should be allowed to dry over night and then sanded.
 

Two-Part HS Premium Filler

Final drying time with forced drying is a minimum of 5 to 15 minutes.
 

Two-Part HS Premium Filler

Forced drying at +60 °C (140 °F) object temperature for 25 to 30 minutes for a layer thickness of between 80 and 150 µm; 35 to 45 minutes for a layer thickness of between 150 and 250 µm
 

Two-Part HS Premium Filler

Final drying time for IR drying is a minimum of 5 to 15 minutes.
 

Two-Part HS Premium Filler

IR drying (depending on layer thickness) with medium-wave heater for 15 to 20 minutes and short-wave heater for 10 to 15 minutes
 

Two-Part HS Premium Filler

Further Processing
–  Dry-sand with rotary sander and dust extraction. P400-500 grit sandpaper
 

Two-Part HS Premium Filler

–  Wet-sand with P800-1000 grit sandpaper
 

Two-Part HS Premium Filler

Reworking
Can be painted over with:
Water-based base paint and two-part HS clear coat
Two-Part HS Top Coat
Special Instructions
Elastification for rigid and semi-rigid plastics:
The base material must first be mixed with 15 % Elastic Additive -ALZ 011 001-. 3:1 mixing ratio for HS hardener without thinner, 4:1 mixing ratio for VHS hardener with 5 % thinner.
Any faults in the base surface can be filled with two-part polyester filling paste. After drying and intermediate sanding, insulate the filler patches with two-part HS premium filler.
The best insulating effect, even with critical surfaces, is achieved with a medium layer of 80 to 120 µm in 2 spray passes, with air-drying overnight, or oven or IR drying. With critical surfaces, fine preparation is required and the parts must be evenly filled.
The Two-Part HS Vario Filler -LGF 786 004 A4- (gray) is recommended for insulating thermoplastic coatings.
 

Two-Part HS Premium Filler

Personal Protective Equipment:
Note the safety data sheets
Wear the personal protective equipment during application
Characteristics
 

Two-Part HS Premium Filler

Delivery Viscosity Thixotropic
Flashpoint: above 23 °C (73.4 °F)
VOC value: 2004/42/IIB(c)(540)540 The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 540 g/L volatile organic compounds. The VOC value of this product in ready-to-use form is a maximum of 540 g/L.
 
     
Storage
The guaranteed shelf life is 24 months from production date. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).
 

Two-Part HS Premium Filler

Two-Part HS Vario Filler
Definition: Two-Part HS Vario Filler -LGF 786 004 A4-, gray Edition 04/2013 Product Description ...

Two-Part HS Mixed Filler
Definition: Two-Part HS Mixed Filler -LGF 810 150 A4-, white Two-Part HS Mixed Filler -LGF 810 151 A4-, black ...

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