VW Polo manuals

Volkswagen Polo Service & Repair Manual: Two-Part HS Performance Clear Coat

Definition:
Two-Part HS Performance Clear Coat -LZK 769 K06 A5-
Edition 08/2012
Product Description
The two-part HS performance clear coat is a high-gloss, VOC compliant high solid clear coat.
Properties:
Can be used in a number of ways for all areas of repair
Flexible application in 1.5 spray applications (preferred), or possible in two spray applications
Good stability
Good gloss and depth.
Dries quickly
Application Instructions
Base Surface
Suitable preliminary coatings:
Water-based base paints
   
Processing
Mixture ratio:
–  3:1 by volume with:
Two-Part VHS Hardener -LHA 009 051 A2-/-LVM 009 051 A5-
Two-Part VHS Hardener, Short -LHA 009 050 A2-
Two-Part VHS Hardener, Long -LHA 009 052 A2-/-LHA 009 052 A3-
Two-Part VHS Hardener, Extra Long -LHA 009 053 A2-
The choice of hardener depends on the temperature and the size of the surface. See technical application information two-part VHS hardener. Refer to → Chapter „Two-Part VHS Hardener and Two-Part VHS Performance Hardener“.
For elastification → Anchor.
Dilutable with:
Clear Coat Additive -LVM 007 000 A2-
HS Spot Thinner -LVM 006 000 A2-
See the HS spot thinner technical application information. Refer to → Chapter „HS Spot Thinner“.
 

Two-Part HS Performance Clear Coat

Processing time/pot life:
–  Ready to spray in 60 to 120 minutes at +20 °C (68 °F)
 

Two-Part HS Performance Clear Coat

Application type “coat”
 

Two-Part HS Performance Clear Coat

–  Processing viscosity 4 mm for +20 °C (68 °F), German Industry Standardization 53211
Processing viscosity 4 mm gravity feed spraygun “Compliant” and “HVLP” is the mixed viscosity.
 

Two-Part HS Performance Clear Coat

Adding 5 % Clear Coat Additive -LVM 007 000 A2- at +20 °C (68 °F) material temperature
  Note
When using as a clear coat for minimal damage repairs (clever repair procedure), 5 % Clear Coat Additive -LVM 007 000 A2- can be replaced with 5 % HS Spot Thinner -LVM 006 000 A2-.
The mixture for the clever repair procedure described above should not be used on reclined surfaces.
–  Use a measuring stick to mix when pouring in the thinner.
 

Two-Part HS Performance Clear Coat

–  Set spray nozzle (see manufacturer's information): “Compliant” 1.3 to 1.4 mm.
–  Set spray nozzle (see manufacturer's information): “HVLP” 1.3 to 1.4 mm.
–  Set spray pressure (see manufacturer's information): “Compliant” to 2.0 to 2.5 bar.
–  Set atomizing pressure (see manufacturer's information): “HVLP” 0.7 bar.
 

Two-Part HS Performance Clear Coat

Apply 1.5 spray applications. The first half spray application should form a thin, nearly complete film upon which a fully-completed spray application can be applied.
Can be applied in two spray applications with a 5 to 10 minute intermediate ventilation time. The first spray application is applied lightly, but completely.
–  The recommended dry layer thickness is between 50 and 70 µm.
 

Two-Part HS Performance Clear Coat

Drying
Air dry at between +18 and 22 °C (64.4° and 71.6 °F) room temperature:
Dry overnight
 

Two-Part HS Performance Clear Coat

Final drying time with forced drying is a minimum of 5 to 10 minutes.
 

Two-Part HS Performance Clear Coat

Forced drying is at between +60 and 65 °C (140° and 149 °F) for 25 to 35 minutes.
 

Two-Part HS Performance Clear Coat

Final drying time for IR drying is a minimum of 5 to 10 minutes.
 

Two-Part HS Performance Clear Coat

IR dry with short-wave heater for 10 to 15 minutes
 

Two-Part HS Performance Clear Coat

Special Instructions
Elastification for rigid and semi-rigid plastics:
The base material must first be mixed with 15 % Elastic Additive -ALZ 011 001-.
Mixture with two-part VHS hardeners, 3:1 with 5 % Clear Coat Additive -LVM 007 000 A2- (drying period is lengthened).
 

Two-Part HS Performance Clear Coat

Personal Protective Equipment:
Note the safety data sheets
Wear the personal protective equipment during application
Characteristics
 

Two-Part HS Performance Clear Coat

Flashpoint: above +23 °C (73.4 °F)
VOC value: 2004/42/IIB(d)(420)420 The EU limit for this product (product category IIB.b) in ready-to-use form is a maximum of 420 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 420 g/L.
 
     
Storage
The guaranteed shelf life is:
48 months from date of manufacture for Two-Part HS Brilliant Plus Clear Coat -LZK 769 K05 A5-.
24 months from date of manufacture for Clear Coat Additive -LVM 007 000 A2-.
Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).
 

Two-Part HS Performance Clear Coat

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