VW Polo manuals

Volkswagen Polo Service & Repair Manual: Stone Chip Protection -AKR 311 KD1 10

Definition:
Stone Chip Protection -AKR 311 KD1 10-, black
Edition 02/2014
Product Description
Stone Chip Protection -AKR 311 KD1 10- (black) is a water-soluble stone chip protection.
Properties:
High elasticity
Can be painted over with all top coats
Particularly suitable for parts of passenger and work vehicles which are subject to gravel impact, such as front sections and door sill panels.
Application Instructions
Base Surface
Suitable base surfaces:
Well sanded factory paint or old paint (including thermoplastic coatings)
Surfaces treated with primer or filler
  Caution
The Stone Chip Protection -AKR 311 KD1 10- may not be applied to PVB (acid-hardening) adhesive primers.
   
Pre-treatment of base surfaces:
–  Carefully clean using Silicone Remover -LVM 020 000 A5- or Silicone Remover, Long -LVM 020 100 A5-.
 

Stone Chip Protection -AKR 311 KD1 10

–  Then, sand.
 

Stone Chip Protection -AKR 311 KD1 10

–  Use a suitable cleaning agent before reworking to ensure a clean and residue-free surface.
 

Stone Chip Protection -AKR 311 KD1 10

Processing
Spray device:
–  Underbody spray gun with thread for disposable cans.
 

Stone Chip Protection -AKR 311 KD1 10

–  If a finer surface is desired, the Stone Chip Protection -AKR 311 KD1 10- can be applied with a pressure feed spray gun according to the appropriate thinning.
Thinner:
–  Thinnable with Purified Water -LVW 010 000 A5-
 

Stone Chip Protection -AKR 311 KD1 10

“High-Pressure Spraying” application type
 

Stone Chip Protection -AKR 311 KD1 10

–  Processing viscosity 4 mm for +20 °C (68 °F), German Industry Standardization 53211
–  Set spray nozzle (see manufacturer's information) to 3 to 4 bar.
  Note
Do not dilute during the high-pressure spraying procedure. The delivery viscosity is the same as the application viscosity.
 

Stone Chip Protection -AKR 311 KD1 10

Application type “coat”
 

Stone Chip Protection -AKR 311 KD1 10

Application viscosity 4 mm gravity feed spray gun “Compliant”:
Depending on the addition of Purified Water -LVW 010 000 A5-
 

Stone Chip Protection -AKR 311 KD1 10

Adding 10 % thinner at +20 °C (68 °F) material temperature.
–  Use a measuring stick to mix when pouring in the thinner.
 

Stone Chip Protection -AKR 311 KD1 10

–  Set spray nozzle (see manufacturer's information): “Compliant” 1.5 to 2.0 mm.
–  Set spray pressure (see manufacturer's information): “Compliant” to 2.0 to 2.5 bar.
 

Stone Chip Protection -AKR 311 KD1 10

–  Apply two to three spray applications.
–  The recommended dry layer thickness is between 150 and 300 µm.
 

Stone Chip Protection -AKR 311 KD1 10

Drying
Air dry at +20 °C (68 °F) room temperature for 2 to 2.5 hours to 150 µm and overnight to 300 µm
 

Stone Chip Protection -AKR 311 KD1 10

Final drying time with forced drying is a minimum of 35 to 40 minutes.
 

Stone Chip Protection -AKR 311 KD1 10

Forced drying at +60 °C (140 °F) object temperature for 30 minutes to 150 and 300 µm
 

Stone Chip Protection -AKR 311 KD1 10

Reworking
Can be painted over with:
Water-based base paint and two-part HS clear coat
Two-Part HS Top Coat
 

Stone Chip Protection -AKR 311 KD1 10

Personal Protective Equipment:
Note the safety data sheets
Wear the personal protective equipment during application
Characteristics
 

Stone Chip Protection -AKR 311 KD1 10

Delivery Viscosity Thixotropic
Flashpoint: flame-resistant
VOC value: 2004/42/IIB(e)(840)130 The EU limit for this product (product category IIB.e) in ready-to-use form is a maximum of 840 g/L volatile organic compounds. The VOC-value of this product in ready-to-use form is a maximum of 130 g/L.
 
     
Storage
The guaranteed shelf life of 48 months from date of manufacture. Use no later than the date indicated on the label and store in original container at +20 °C (68 °F).
 

Stone Chip Protection -AKR 311 KD1 10

Storage Conditions
The prescribed storage temperature is +20 °C (68 °F) (not to fall below +5 °C (41 °F)).
 

Stone Chip Protection -AKR 311 KD1 10

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Other materials:

Checking with Restrictor and Reservoir, with Internally Regulated A/C Compressor
  Note Connecting service station. Refer to → Chapter „Connecting Service Station“. Observe test requirements. Refer to → Chapter „Pressures, Checking“. –  ...

Threaded Connections, Repairing
Special tools and workshop equipment required Torque Wrench 1331 5-50Nm -VAG1331-   Note Do not use rust remover, contact spray or grease because the lack of friction will cause the torque to be ...

Changing a wheel
Fig. 170 Changing the wheel: removing the wheel bolts with the screwdriver handle First read and observe the introductory information and safety warnings Removing the wheel Read the checklist . Loosen the wheel bolts . Jack up the vehicle . Using the hexagonal socket ...

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