Volkswagen Polo Service & Repair Manual: Releasing and Disassembly Contact Housings, General Information
 Note
| Observe general notes for repairs on the vehicle electrical
system. Refer to
→ Chapter „Vehicle Electrical System, General Repair
Information“. |
| Always use the release tools intended for the releasing
process. Under no circumstances may terminals be pulled
forcefully out of terminal housings. |
| Damaged contact housings must always be replaced. New
contact housings may be ordered via OTC Kassel. |
| Small screwdrivers may be used as an aid to release the
secondary locks. |
| Chamber/pin assignment is located partially stamped in on
secondary lock or rear side of terminal housing. |
| Detailed information on component locations of harness
connectors. Refer to
→ Wiring diagrams, Troubleshooting & Component locations. |
| The allocation of the correct release tools to the
respective locking mechanisms can be found in the table in the
Release Tool Set -VAS1978/35- Operating Instructions. |
|
|
|
The secondary lock is a housing securing mechanism (second
locking mechanism) that secures all wires in one contact
housing. If a secondary lock is installed at a con ...
Other materials:
Wires with Cross Section up to 0.35 mm 2,
Repairing
Special tools and workshop equipment
required
Crimping Pliers - .35-2.5mm -VAS1978/1A-
Wiring Harness Repair - Crimping Head - .35-2.5mm
-VAS1978/1-1-
When repairing wires with a cross- ...
Checking
–
Turn off the ignition.
–
Connect pressure gauge battery (A/C service station).
–
Take pressure gauge readings. There are two possible results
A and B.
&nbs ...
Special Tools
Special tools and workshop equipment
required
Torque Wrench 1331 5-50Nm -VAG1331-
Crimping Pliers, Complete -VAS1978/1A-
...
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Secondary Lock