VW Polo manuals

Volkswagen Polo Service & Repair Manual: Releasing and Disassembly Contact Housings, General Information

  Note
Observe general notes for repairs on the vehicle electrical system. Refer to → Chapter „Vehicle Electrical System, General Repair Information“.
Always use the release tools intended for the releasing process. Under no circumstances may terminals be pulled forcefully out of terminal housings.
Damaged contact housings must always be replaced. New contact housings may be ordered via OTC Kassel.
Small screwdrivers may be used as an aid to release the secondary locks.
Chamber/pin assignment is located partially stamped in on secondary lock or rear side of terminal housing.
Detailed information on component locations of harness connectors. Refer to → Wiring diagrams, Troubleshooting & Component locations.
The allocation of the correct release tools to the respective locking mechanisms can be found in the table in the Release Tool Set -VAS1978/35- Operating Instructions.
   
Contact Housings, Releasing and Disassembling
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Secondary Lock
The secondary lock is a housing securing mechanism (second locking mechanism) that secures all wires in one contact housing. If a secondary lock is installed at a con ...

Other materials:

Refrigerant Circuit
A/C System Repair Information An A/C system made for refrigerant R12 must not be filled with refrigerant R134a without making modifications to the refrigerant circuit. Refer to → Chapter „Refrigerant Circuit, Converting R12 to R134a and Ser ...

Odor from Evaporator or Heat Exchanger?
  Fishy smell –  From leak at cooling system of engine or of A/C system heater core.   Note If the fishy smell gets weaker when the temperature is set to “cold” and stronger when i ...

Round Connector Systems
  Note If necessary, housing securing mechanisms (secondary locks) must be released or removed using specified tool before releasing the contacts. Refer to → Chapter „Secondary Lock“.     ...

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