Volkswagen Polo Service & Repair Manual: Releasing and Disassembly Contact Housings, General Information

Volkswagen Polo Service & Repair Manual / Wiring / Wiring Harness and Connector Repairs / Contact Housings, Releasing and Disassembling / Releasing and Disassembly Contact Housings, General Information

Note

Observe general notes for repairs on the vehicle electrical system. Refer to → Chapter „Vehicle Electrical System, General Repair Information“.

Always use the release tools intended for the releasing process. Under no circumstances may terminals be pulled forcefully out of terminal housings.

Damaged contact housings must always be replaced. New contact housings may be ordered via OTC Kassel.

Small screwdrivers may be used as an aid to release the secondary locks.

Chamber/pin assignment is located partially stamped in on secondary lock or rear side of terminal housing.

Detailed information on component locations of harness connectors. Refer to → Wiring diagrams, Troubleshooting & Component locations.

The allocation of the correct release tools to the respective locking mechanisms can be found in the table in the Release Tool Set -VAS1978/35- Operating Instructions.

Contact Housings, Releasing and Disassembling

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Secondary Lock

The secondary lock is a housing securing mechanism (second locking mechanism) that secures all wires in one contact housing. If a secondary lock is installed at a con ...

Other materials:

Primary Lock
The primary lock is the locking mechanism of an individual crimp contact in the contact housing. If necessary, housing securing mechanisms (secondary locks) must be released or removed using specified tool before releasing the contacts. ...

Hitching and connecting the trailer
First read and observe the introductory information and safety warnings Emergency breakaway cable Always fasten the trailer's emergency breakaway cable properly to the towing vehicle. Leave enough slack in the emergency breakaway cable so that the vehicle can still drive around corners. How ...

Headlamp Washer System
The following hose connection types are used for connecting hoses to pumps and spray nozzles or as separating points – Disconnect by depressing clip -1--arrow- and then separating coupling ...