VW Polo manuals

Volkswagen Polo Service & Repair Manual: Refrigerant Circuit Pipes and Hoses

  Caution
Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the system.
Only use tools and materials approved by the manufacturer.
The warranty is voided if non-approved tools or materials are used.
All components of the refrigerant circuit submitted for quality observation are always to be sealed (use original sealing caps of original part).
Replace damaged or leaking components of refrigerant circuit. Refer to → Chapter „Components, Replacing“.
To date, the original parts (compressor, reservoir, receiver/dryer, evaporator and condenser) have been filled with nitrogen gas. This charge is being gradually discontinued. There is little or no pressure equalization when removing the sealing plugs from the original part.
The mixture of refrigerant oil and refrigerant r134a corrodes certain metals (e.g. copper) and alloys and dissolves some hose materials. Therefore use original replacement parts only.
Pipes and hoses are joined by threaded connections or special plug connectors.
  Note
Observe specified torque for threaded connections, use appropriate release tools for plug connectors.
   
O-Ring
  Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the sys ...

Pressure Relief Valve
  Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the sys ...

Other materials:

Refrigerant R134a Environmental Information
Vehicle air conditioning systems make use of the vaporization and condensation process. In this case, one works with a substance which boils easily, designated as refrigerant. The refrigerant employed is tetrafluoroethane R134a, which bo ...

Refrigerant Circuit
A/C System Repair Information An A/C system made for refrigerant R12 must not be filled with refrigerant R134a without making modifications to the refrigerant circuit. Refer to → Chapter „Refrigerant Circuit, Converting R12 to R134a and Ser ...

Driving with an open tailgate
First read and observe the introductory information and safety warnings Driving with an open tailgate is particularly dangerous. Ensure that the open tailgate and any objects are secured properly, and take appropriate measures to reduce the quantity of toxic exhaust fumes entering the vehicle ...

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