Volkswagen Polo Service & Repair Manual: O-Ring

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / Refrigerant Circuit General Information / Refrigerant Circuit Components / O-Ring

Caution

Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the system.

Only use tools and materials approved by the manufacturer.

The warranty is voided if non-approved tools or materials are used.

All components of the refrigerant circuit submitted for quality observation are always to be sealed (use original sealing caps of original part).

Replace damaged or leaking components of refrigerant circuit. Refer to → Chapter „Components, Replacing“.

To date, the original parts (compressor, reservoir, receiver/dryer, evaporator and condenser) have been filled with nitrogen gas. This charge is being gradually discontinued. There is little or no pressure equalization when removing the sealing plugs from the original part.

These o-rings seal off the connection points between individual components of the refrigerant circuit.

Only O-rings that are resistant to refrigerant r134a and refrigerant oil must be installed. Make sure they are original replacement parts.

Refer to the Parts Catalog.

O-ring:

Always use only once.

Make sure diameters -a- and -b- are correct.

Coat with refrigerant oil before installing

Note

The color coding of refrigerant circuit o-rings with R134a has been discontinued. Colored and black O-rings are used.

Refer to → Rep. Gr.87.

Refer to the Parts Catalog.

O-Ring

Expansion Valve

Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the sys ...

Refrigerant Circuit Pipes and Hoses

Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the sys ...

Other materials:

Empty Refrigerant Circuit
– Remove malfunctioning component. – Remove the A/C compressor. – Remove oil drain plug from A/C compressor. Note To speed up refrigerant oil drai ...

Replacing Reservoir, No Contaminants, No Loss of Refrigerant
Discharge the refrigerant circuit. – Replace the restrictor depending on the vehicle. – Remove receiver or accumulator. – Remove dirt from receiver or res ...

How to start the engine using jump leads
Fig. 191 How to connect the jump leads when starting vehicles without start/stop system: discharged battery Ⓐ and battery providing assistance Ⓑ Fig. 192 How to connect the jump leads when starting vehicles with start/stop system: discharged battery Ⓐ and battery providing assistance ...