VW Polo manuals

Volkswagen Polo Service & Repair Manual: Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Conventional
Approximately 80-120 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Electrophoretic Dip Primer
4 -  Intermediate Filler
5 -  Two-Part Solid Top Coat
 

Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Water-Based Paint
Approximately 80-130 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Paint
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Metallic and Pearl Color Paint System, Water-Based Paint
Approximately 80-130 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Metallic/Pearl Color Base Coat
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Two-Coat Paint System, Conventional
Approximately 100 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Intermediate Filler
5 -  Solid Top Coat
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a 2010 Paint Process Paint System, Water-Based Paint
Approximately 80-120 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Paint (Functional Coating)
5 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Three-Coat Paint System, Water-Based Paint
Approximately 80-140 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Paint (Pigmented Basic Color)
6 -  Water-Based Paint (Effect Coating)
7 -  Two-Part Clear Coat
  Note
The approximate specification for the layer thickness can vary depending on the color and illustrates the differences in vertical and horizontal surfaces.
The specifications can be exceeded on individual vehicles when painting a second or multiple times. This however does not have to be mentioned.
 

Factory Paint Paint Structure

General Information
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Customer Service Paint Paint Structure
Galvanized Sheet Metal on Both Sides Previous attempts to match flanges have led to the use of only galvanized sheet metal on both sides. Only here d ...

Other materials:

Wiring Harness Repair Set -VAS1978A
The new Wiring Harness Repair Set -VAS1978A- makes optimal repair quality possible in the realm of vehicle electronics. Using the new pliers, repairs affecting harness connectors and for breaks in wiring can be performed. For this purpose, complete repai ...

Introduction
This chapter contains information on the following subjects:  → Seat covers  → Cleaning cloth seat covers, fabric trim and Alcantara upholstery  → Cleaning and caring for natural leather covers  → Cleaning leatherette upholstery  → Cleaning stowage compart ...

Wheel bolt caps
Fig. 165 Removing the wheel bolt caps First read and observe the introductory information and safety warnings Take the wire hook from the vehicle toolkit . Insert the hook through the opening in the cap and pull off in the direction of the arrow. The caps protect the wheel b ...

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