VW Polo manuals

Volkswagen Polo Service & Repair Manual: Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Conventional
Approximately 80-120 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Electrophoretic Dip Primer
4 -  Intermediate Filler
5 -  Two-Part Solid Top Coat
 

Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Water-Based Paint
Approximately 80-130 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Paint
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Metallic and Pearl Color Paint System, Water-Based Paint
Approximately 80-130 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Metallic/Pearl Color Base Coat
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Two-Coat Paint System, Conventional
Approximately 100 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Intermediate Filler
5 -  Solid Top Coat
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a 2010 Paint Process Paint System, Water-Based Paint
Approximately 80-120 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Paint (Functional Coating)
5 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Three-Coat Paint System, Water-Based Paint
Approximately 80-140 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Paint (Pigmented Basic Color)
6 -  Water-Based Paint (Effect Coating)
7 -  Two-Part Clear Coat
  Note
The approximate specification for the layer thickness can vary depending on the color and illustrates the differences in vertical and horizontal surfaces.
The specifications can be exceeded on individual vehicles when painting a second or multiple times. This however does not have to be mentioned.
 

Factory Paint Paint Structure

General Information
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Customer Service Paint Paint Structure
Galvanized Sheet Metal on Both Sides Previous attempts to match flanges have led to the use of only galvanized sheet metal on both sides. Only here d ...

Other materials:

Introduction
This chapter contains information on the following subjects:  → Operating ParkPilot    → Acoustic and optical ParkPilot signals at the rear of the vehicle The ParkPilot assists the driver when manoeuvring and parking. The ultrasound sensors in the rear bumper transmit and recei ...

Introduction
This chapter contains information on the following subjects:  → Seat covers  → Cleaning cloth seat covers, fabric trim and Alcantara upholstery  → Cleaning and caring for natural leather covers  → Cleaning leatherette upholstery  → Cleaning stowage compart ...

Receiver/Dryer
  Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the system. Only use tools and materials approved by the manufactu ...

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