VW Polo manuals

Volkswagen Polo Service & Repair Manual: Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Conventional
Approximately 80-120 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Electrophoretic Dip Primer
4 -  Intermediate Filler
5 -  Two-Part Solid Top Coat
 

Factory Paint Paint Structure

Structure of a Solid-Color Paint System, Water-Based Paint
Approximately 80-130 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Paint
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Metallic and Pearl Color Paint System, Water-Based Paint
Approximately 80-130 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Metallic/Pearl Color Base Coat
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Two-Coat Paint System, Conventional
Approximately 100 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Intermediate Filler
5 -  Solid Top Coat
6 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a 2010 Paint Process Paint System, Water-Based Paint
Approximately 80-120 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Paint (Functional Coating)
5 -  Two-Part Clear Coat
 

Factory Paint Paint Structure

Structure of a Three-Coat Paint System, Water-Based Paint
Approximately 80-140 µm thick
1 -  Steel Panel
2 -  Zinc Phosphate Coating
3 -  Cathodic Electrophoretic Painting
4 -  Water-Based Filler
5 -  Water-Based Paint (Pigmented Basic Color)
6 -  Water-Based Paint (Effect Coating)
7 -  Two-Part Clear Coat
  Note
The approximate specification for the layer thickness can vary depending on the color and illustrates the differences in vertical and horizontal surfaces.
The specifications can be exceeded on individual vehicles when painting a second or multiple times. This however does not have to be mentioned.
 

Factory Paint Paint Structure

General Information
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Customer Service Paint Paint Structure
Galvanized Sheet Metal on Both Sides Previous attempts to match flanges have led to the use of only galvanized sheet metal on both sides. Only here d ...

Other materials:

Charge Factor
A vessel must have space for vapor as well as liquid. As the temperature rises, the liquid expands. The space filled with vapor decreases. At a certain point, there will only be liquid in the vessel. Beyond this, even a slight increase in temperature cau ...

Drawers
Fig. 100 In the front seat: drawer First read and observe the introductory information and safety warnings There may be a drawer under each of the front seats. Opening or closing the drawer To open press the button in the drawer grip (arrow) and open the drawer. To close, push the drawer u ...

Release Tool Set -VAS1978/35
The Release Tool Set -VAS1978/35- is used to release the various primary and secondary locking mechanisms on VW-group vehicles. The set consists of 26 different tools which can be used to professionally release or assemble e.g. round connector systems, f ...

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