Volkswagen Polo Service & Repair Manual: One-Part Anti-Corrosion Primer
| One-Part Anti-Corrosion Primer -LLS MAX 003 M2-, reddish
brown |
| The One-Part Anti-Corrosion Primer -LLS MAX 003 M2- is a
zinc chromate-free single-compound product from the PVB system. |
| It can be used as a wash primer for all conventional
metallic base surfaces. |
| For work safety, wear appropriate, personal protective
equipment. |
| Good corrosion protection properties |
| Easy handling (one-part material) |
| Cleaned and sanded, galvanized/electrolytically zinced sheet
steel or soft aluminum |
| Thoroughly sanded old primer or factory primer (excluding
thermoplastic coating) |
| Original replacement primer, sanded |
| Surfaces prepared with two-part polyester products and then
sanded very fine. |
 Note
| Because of the wide variety of alloys and manufacturing
processes for metals, the base surface must first be tested to
ensure that the pre-treatment provides sufficient adhesion. |
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| Pre-treatment of base surfaces: |
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Carefully clean using Silicone Remover -LVM 020 000 A5- or
Silicone Remover, Long -LVM 020 100 A5-. |
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Sand the factory- or old paint. |
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Thoroughly remove any potential rust spots and sand any
transitions to old paint. |
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Use a suitable cleaning agent before reworking to ensure a
clean and residue-free surface. |
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Shake the can thoroughly for two minutes. |
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Apply two spray applications with a 5 to 10 minute
intermediate ventilation time. |
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Maintain a distance of 20 to 25 cm. |
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The recommended dry layer thickness is between 15 and 20 µm. |
Note
| If the spraying procedure is interrupted, make sure that the
valve above the spray head is empty to prevent any nozzle
blockage. |
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| Dry at +20 °C (68 °F) room temperature for 10 to 20 minutes. |
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| VOC value: 2004/42/IIB(e)(840)690 |
The EU limit for this product
(product category IIB.b) in ready-to-use form is a maximum of 840 g/L
volatile organic compounds. The VOC-value of this product in
ready-to-use form is a maximum of 690 g/L. |
| The guaranteed shelf life of 60 months from date of
manufacture. Use no later than the date indicated on the label
and store in original container at +20 °C (68 °F). |
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Definition:
One-Part Test Paint -LLS MAX 005-, black
Edition 10/2008
Product Description
...
Other materials:
Pedals
Fig. 108 Pedals in vehicles with a manual
gearbox: ① accelerator, ② brake pedal, ③ clutch pedal
Fig. 109 Pedals in vehicles with an automatic
gearbox: ① accelerator, ② brake pedal
First read and observe the introductory information
and safety warnings The operation and freedom ...
Repair Instructions for the Underbody and Stone Chip Protection
Note
The underbody and stone chip protection structure must be
restored back to its original layer strength and appearance
during a repair.
Water drain holes must remain free.
All threade ...
Mechanical controls on the front seats
Fig. 37 Front left seat controls with
convenient entry function.
Fig. 38 Front right seat controls without
convenient entry function.
First read and observe the introductory information
and safety warnings
Front left seat controls with convenient entry function
The layout of the controls ...
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Caution
SprayMax System
One-Part Test Paint