VW Polo manuals

Volkswagen Polo Service & Repair Manual: Fiber-Optic Cable, Assembling

Special tools and workshop equipment required
Fiber-Optic Conductor Repair Set -VAS6223A-
Hose Cutting Pliers -VAS6228-
Vehicle Diagnostic Tester
It is very difficult to find the exact location of the problem. Replace the damaged fiber-optic cable and lay a new wire parallel to the defective fiber-optic cable.
  Note
Select the damaged fiber-optic cable components with the “Guided Fault Finding” or “Guided Functions” from the Vehicle Diagnostic Tester menu options.
A fiber-optic cable that needs repair is represented by a “yellow” color.
Procedure
–  Choose “Guided Fault Finding” or “Guided Functions” in the Vehicle Diagnostic Tester. Refer to Vehicle Diagnostic Tester.
–  Assemble the fiber-optic cable. Refer to → Chapter „Fiber-Optic Cable, Assembling“.
  Caution
Do not bend the fiber-optic cable too much. The bending radius must be no less than 25 mm.
Fiber optic cables must not be routed over sharp edges.
The fiber-optic cable must not be dirty or touched with bare fingers.
Fiber optic cables may not be heated.
It is not permitted to twist together 2 fiber optic cables or one fiber optic cable with a copper wire.
Protect the connector and the connection box from dust. Place the cap on the trunk.
  Caution
Do not bend the fiber-optic cable too much. The bending radius must be no less than 25 mm.
Fiber optic cables must not be routed over sharp edges.
The fiber-optic cable must not be dirty or touched with bare fingers.
Fiber optic cables may not be heated.
It is not permitted to twist together 2 fiber optic cables or one fiber optic cable with a copper wire.
Protect the connector and the connection box from dust. Place the cap on the trunk.
   
Mount the Tool Head for the Fiber-Optic Repair Set - Pliers -VAS6223/1-.
 

Fiber-Optic Cable, Assembling

–  Remove the locking pin -arrows-.
–  Remove the tool set -arrow- and pull the locking pin back.
 

Fiber-Optic Cable, Assembling

Fiber Optic Cable, Cutting to Length
–  Establish length of fiber optic cable required.
–  Open the Fiber-Optic Repair Set - Pliers -VAS6223/1- and lay the fiber-optic cable -1- in the mount.
–  Close the Fiber-Optic Repair Set - Pliers -VAS6223/1- to cut the fiber-optic cable lengths.
 

Fiber-Optic Cable, Assembling

Stripping
–  Open the Fiber-Optic Repair Set - Pliers -VAS6223/1-.
–  Position the wire stripper in the lower position -arrow-.
–  Insert fiber-optic cable into the stripping station.
The end of the fiber-optic cable must be flush with the rear side of the cutting pliers.
 

Fiber-Optic Cable, Assembling

–  Close the Fiber-Optic Repair Set - Pliers -VAS6223/1- until the stop and keep closed.
–  Bend the wire stripper upward -arrow- and remove the fiber-optic cable.
 

Fiber-Optic Cable, Assembling

Precision Cutting (Production of Optical End Face)
–  Push the fiber-optic cable -1- into the cutting station.
Insulation must make contact with cutting point stop.
 

Fiber-Optic Cable, Assembling

–  Close the Fiber-Optic Repair Set - Pliers -VAS6223/1- and remove the wire.
–  Visually inspect the wire -1- to make sure that it was cut correctly and that there are no burrs on the front surface.
  Note
Fiber-optic cable is only to be placed on an absolutely clean surface or held in hand.
Use the cap if there is a risk of the fiber-optic cable surface becoming dirty.
 

Fiber-Optic Cable, Assembling

Attaching Brass Pin Contact to Fiber-Optic Cable
 

Fiber-Optic Cable, Assembling

–  Change tool head -arrow-.
–  Slide the safeguard on the Fiber-Optic Repair Set - Pliers -VAS6223/1- in direction of -arrow- so that the word “Stift” (pin) is legible.
 

Fiber-Optic Cable, Assembling

–  Insert a brass pin contact -1- in the mount.
–  Close the securing lever on the Fiber-Optic Repair Set - Pliers -VAS6223/1- in direction of -arrow-.
 

Fiber-Optic Cable, Assembling

–  Insert the fiber-optic cable into the brass pin contact -arrow- all the way up to the threaded stop and then close the Fiber-Optic Repair Set - Pliers -VAS6223/1-.
–  Open the fiber-optic cable pliers and remove the fiber-optic cable along with the brass contact pin.
  Caution
Do not excessively bend or kink the fiber-optic cables (minimum bending radius 25 mm).
 

Fiber-Optic Cable, Assembling

–  Make sure the brass pin contact -2- is secured properly on the fiber-optic cable -1-.
4 crimped points must be visible on the brass connecting pin.
The brass pin contact must not be able to be removed by hand from fiber-optic cable.
The front surface of the fiber-optic cable is 0.01 to 0.1 mm behind the brass pin contact (visual check).
  Note
Connector couplings are available for connecting the fiber-optic cables. Refer to Parts Catalog.
To install the new fiber optic cable in wiring harness connector. Refer to → Chapter „Fiber-Optic Cable, Disconnecting from Wiring Harness Connector“.
 

Fiber-Optic Cable, Assembling

Corrugated Tube, Install on Fiber Optic Cable
–  Cut corrugated tube to appropriate length.
Use the Hose Cutting Pliers -VAS6228- or a sharp knife for cutting.
The corrugated tube must not be cut through using a side cutter under any circumstances
The corrugated tube must be cut on the wave peak -arrow-, not in the wave trough.
The corrugated tube must audibly engage in the fiber-optic cable housing when installing.
 

Fiber-Optic Cable, Assembling

–  Guide the fiber-optic cable into the Fiber-Optic Repair Set - Tube Tool -VAS6223/10- as shown.
–  Position corrugated tube assembly pliers on slot on the tube.
–  Position crimping pliers for fiber-optic cable at slot of corrugated tube. The fiber optic cable is then routed in the corrugated tube.
 

Fiber-Optic Cable, Assembling

Fiber-Optic Cables, Repairing
...

Fiber-Optic Cable, Disconnecting from Wiring Harness Connector
Removing –  Unplug connector for fiber optic cable from appropriate control unit. –  Release the loc ...

Other materials:

Variable luggage compartment floor
Fig. 86 A: variable luggage compartment floor folded up and secured; B: expanding luggage compartment to front Fig. 87 C: extending the luggage compartment down; D: setting the maximum luggage space First read and observe the introductory information and safety warnings The luggage compar ...

Tyre Pressure Loss Indicator
Fig. 124 In the stowage compartment on the front passenger side: button for the Tyre Pressure Loss Indicator First read and observe the introductory information and safety warnings The Tyre Pressure Loss Indicator uses data from the ABS sensors and other functions to check the speed of rot ...

Original Products
Paint Products in Service   Note For guarantee and warranty work, Volkswagen AG advises to use only original Volkswagen products or paint supplier products that are approved by the manufacturer according to manufacturer spec ...

© 2016-2024 Copyright www.vwpolo.net