Volkswagen Polo Service & Repair Manual: Empty Refrigerant Circuit
| – |
Remove malfunctioning component. |
| – |
Remove the A/C compressor. |
| – |
Remove oil drain plug from A/C compressor. |
 Note
| To speed up refrigerant oil drainage, turn A/C compressor by
hand via ribbed belt or magnetic clutch plate. |
| Pour the used refrigerator oil out of the A/C compressor. |
| Then fill the A/C compressor with quantity of fresh
refrigerant oil corresponding to quantity of refrigerant oil in
original part compressor. Refer to
→ Rep. Gr.87. |
| Use different refrigerant oils and quantities for the
various compressors. Refer to
→ Rep. Gr.87. |
| To ensure the compressor is lubricated at start-up, at least
80 cm3 of refrigerant oil must be
poured into the compressor. The remainder can be added to the
new reservoir or receiver/dryer. Refer to
→ Rep. Gr.87. |
| If dirt has penetrated into the compressor with the
refrigerant circuit open (for example after an accident),
compressor is to be replaced. |
| Flush the refrigerant circuit with compressed air and remove
moisture with nitrogen. Refer to
→ Chapter „Refrigerant Circuit, Flushing with Compressed Air and
Nitrogen“. |
| – |
Replace receiver/dryer or accumulator and restrictor. |
| – |
Assemble, evacuate and recharge refrigerant circuit. |
|
|
|
Discharge the refrigerant circuit.
–
Remove malfunctioning component, flush with compressed air,
collect escaping refrigerant oil.
...
Other materials:
Warning and indicator lamps
First read and observe the introductory information
and safety warnings
Lit up
Possible cause
Solution
Engine oil level is too low.
Switch off the engine. Check the engine oil level .
Fl ...
Luggage compartment cover
Fig. 84 Open tailgate: raised luggage
compartment cover
Fig. 85 Behind the rear backrest: stowed
luggage compartment cover
First read and observe the introductory information
and safety warnings
When the tailgate is opened and closed, the luggage compartment cover is also
raised and low ...
Checklist
To ensure your own safety and that of your passengers, observe
the following actions in the specified order :
Stop the vehicle at a safe distance
away from moving traffic and on a suitable surface .
Switch on the hazard warning lights
using the button .
Apply the handbrake ...
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Refrigerant Still in Circuit