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Volkswagen Polo Service & Repair Manual: Refrigerant Still in Circuit

Volkswagen Polo Service & Repair Manual / Refrrigerant R134a Servicing / Components, Replacing / Leaking or Damaged Components except A/C Compressor, Reservoir or Receiver/Dryer / Refrigerant Still in Circuit

Discharge the refrigerant circuit.
–  Remove malfunctioning component, flush with compressed air, collect escaping refrigerant oil.
–  The new component is to be filled with the amount of refrigerant oil flushed out (plus 20 cm3 for evaporator, plus 10 cm3 for condenser, refrigerant pipes and refrigerant hoses) as fresh refrigerant oil fill.
–  Replace the restrictor depending on the vehicle.
–  Assemble, evacuate and charge the refrigerant circuit.
Empty Refrigerant Circuit
–  Remove malfunctioning component. –  Remove the A/C compressor. –  Remove oil drain plug fr ...

A/C Compressor, Replacing
...

Other materials:

Evacuating and Charging Valve, Low Pressure Side
Special tools and workshop equipment required Torque Wrench 1783 - 2-10Nm -VAG1783- with Torque Wrench 1783 - 1/4" Drive Ratchet -VAS6234-   WARNING There is a dan ...

Flat Connector Systems
  Note If necessary, housing securing mechanisms (secondary locks) must be released or removed using specified tool before releasing the contacts. Refer to → Chapter „Secondary Lock“.     ...

Checking with Expansion Valve and Receiver/Dryer, with Internally Regulated A/C Compressor
  Note Connecting service station. Refer to → Chapter „Connecting Service Station“. Observe test requirements. Refer to → Chapter „Pressures, Checking“. –  ...

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