VW Polo manuals

Volkswagen Polo Service & Repair Manual: Refrigerant Still in Circuit

Discharge the refrigerant circuit.
–  Remove malfunctioning component, flush with compressed air, collect escaping refrigerant oil.
–  The new component is to be filled with the amount of refrigerant oil flushed out (plus 20 cm3 for evaporator, plus 10 cm3 for condenser, refrigerant pipes and refrigerant hoses) as fresh refrigerant oil fill.
–  Replace the restrictor depending on the vehicle.
–  Assemble, evacuate and charge the refrigerant circuit.
Empty Refrigerant Circuit
–  Remove malfunctioning component. –  Remove the A/C compressor. –  Remove oil drain plug fr ...

A/C Compressor, Replacing
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Other materials:

Refrigerant in A/C Service station Container, Filling
  Caution If it is suspected that chemicals were added to the refrigerant circuit to seal leaks, do not connect the A/C service station and do not extract the refrigerant. ...

Test Requirements
  Note The A/C system is functioning correctly when the air flowing from the instrument panel vents has a temperature of 70C or lower. Setting on Climatronic “LO”. Setting on A/C system ...

Refrigerant Circuit Component Arrangement
  Caution Non-approved tools or materials such as leak sealing additives can cause damage or malfunctions in the system. Only use tools and materials approved by the manufactu ...

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